'AQM' .. re:
perplexing situation .. given you rekon all is well re injectors and fuel supply ..
i was reading thru some of the 'tuning diesels' pages ..
i got the impression that disconnecting the maf .. while allowing the engine to run ok ..
it could also cause it to overfuel ..
anyhow .. i'd take the following steps .. :
check that the connector from the synergy to the maf wasn't accidently put on the wrong way round
( the synergy fitting instructions imply that could happen if the maf connector is not o.e.m. )
check that the synergy maf switch is turned 'on' ( obvious i know .. but trying to cover any 'ooops'
given the ammount of rain recently .. and the td4's known weakness of water ingress to the injector wiring harness
check for dirty/corroded connectors .. in particular the 'fuel rail pressure sensor '
no idea If that particular sensor would cause the problem/symptoms you have .. but worth checking
as it's know to cause a variety of symptoms ..
using 'contralube' on the electrical connections be a good idea as it will fight off corrosion
( it's a dielectric grease .. available from 'maplins' .. )
check it's not the synergy unit itself ..
some people noted green-corrosion inside the older versions ..
no doubt .. that will depend where the unit is situated 'n how well it's protected from rain water ingress ..
i guess that means trying the motor with the synergy disconnected/removed ..
which means having to re-install .. or replace .. the bosch maf .. :-/ .. ..
Maybe the old bosch maf Is ok .. given the fault could lie elsewhere ..
could be that .. it just could do with cleaning ..
( degreasing the air-passage with 'gunk' spray .. then alchohol electrical cleaner spray .. might work )
( googling "testing a bosch maf" seems to bring up a variety of methods and opinions
( as to whether the methods are viable or not ..
i suppose If it means buying a new bosch maf .. maybe not a bad idea to have one spare
in case the synergy unit itself becomes ( or proves to be ) faulty ..
re:
(Readings below are for 780rpm/1500rpm/3000rpm/4000rpm)
ETC (degC) (73/74/73/72)
engine coolant temp? .. seems ok .. i've only got a 'scangaugeII' .. my coolant temp reads a constant 83C .. on road
MAP (KPa) (100/106/145/198)
my comp. don't have a KPa conversion .. didn't google for a conversion table .. but f.w.i.w.
.. my map runs between 14.9 psi to 28psi .. on road ..
think i once spotted it at 30psi when overtaking .. but i was too busy keeping eyes-on-road .. to be sure
mine runs similar depending on outside temps 'n how much go-pedal i'm using ..
can't comment as i've no way of reading mine ..
Can't say I've noticed a misfire with the MAF connected as power is pretty poor. With MAF disconnected runs ok.. No misfire..
i guess that probably rules out corroded connectors on the fuel-rail sensor and injectors ..