So.
Here's the 'general status of affairs' update.
Looks like the disco will miss this winter.
Have collected the first fiew pieces of the puzzle:
Original LR chrome balls that do not/should not break.
These will be built into early (with the drain and level holes to use ep90 not swivel grease) 24 spline swivel hubs kindly provided by Mark L.
The 24 spline hubs are to accept late 110 vented discs and calipers.
To these will be mounted FRC4320 stub axles to accept AEU2522 cvs and my original 10spline disco hubs that will run wet without stub axle seals.
I am collecting a pair of early 90 axles tonight that will hopefully provide me with original LR AEU2522 cvs, these are from a friendly LZ member who has hung into them for ages whilst I've been trying to get down to his house to collect them.
Having never been inside early defender axles I will be keen to see exactly what they contain and what parts will be salvageable from them.
Anyway, from Ashcroft will be an air locker, their 24/23 front shafts and their 5608/M drive flanges.
Dave at Llama4x4 will provide braided brake hoses throughout the vehicle from master cylinder to bias valve and to all four corners. Gone are the days of hard pipe for me
At the rear it is simpler, we will see an Ashlocker with ashcroft's early type 24/24 shafts which are longer than original 24 spline shafts as they are designed to work with the longer 10 spline stub axles. These stub axles will most likely be FRC4320 at the rear also as they are surprisingly cheaper than stock disco 10 spline rear stubs. The brass portion will simply be unfitted/unused. Ashcrofts 5608/M drive flanges will be on the rear also, specific to 10 spline disco hubs.
As such I will use my original disco 10 spline hubs, new discs and new 300tdi rear calipers, supplied with fluid by braided hose of course.
All in all it's going to be bloody expensive and this is not something I am looking forward to.
The car is on show at Donny in Feb so I hope to have it built by then but with stock diffs in just to drive it to the show and back, as there is over a grand to find for Ashcroft diffs and pegged casings from Nige at Megasquirt which is not the sort of thing people like me find down the back of the tv!
Will be a fun build though and plenty of pics/info as usual