Series King Cab

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I was planning a chamfered edge anyway if welding, I'd do at least 3 passes

One root pass with tig or a 1.6mm 7018 followed by two cup walking passes or cover passes with a 1/8th

use 3/32 7018 after root pass with tig. You should be able to dress everything down so it looks like a bend job and a nice finish, invisible welds;)

Welded elbows come with beveled edges, leaving just the pipe to bevel
 
I've got plenty of 3/32nd rods but will probably buy a pack of sealed murex ones just to be safe!

Run on DC positive around 80A I'd guess seeing as I use 120A on AC. Was kinda thinking of leaving the welds seen as I can get a real nice fish scale if I walk the cup or do an overlapping stack of dimes if I go free hand
 
I've got plenty of 3/32nd rods but will probably buy a pack of sealed murex ones just to be safe!

Run on DC positive around 80A I'd guess seeing as I use 120A on AC. Was kinda thinking of leaving the welds seen as I can get a real nice fish scale if I walk the cup or do an overlapping stack of dimes if I go free hand

7018 should be smooth as a babies arse. stacked dimes is your 6011 type rod
Go to you tube they have some good welding pipe with 7018.

here is a good one for you.....Stick Welding 2 inch Pipe Cover Pass - 6g Pipe Welding Test 2" Schedule 80 - YouTube
 
Don't use 6mm wall tube, this vehicle is going to weigh about 4 tons and will be no faster than a 2 1/4
Get a proper roll cage in kit form and weld it up yourself. 3.2 blue band or 2.5 cds.
 
7018 should be smooth as a babies arse. stacked dimes is your 6011 type rod
Go to you tube they have some good welding pipe with 7018.

here is a good one for you.....Stick Welding 2 inch Pipe Cover Pass - 6g Pipe Welding Test 2" Schedule 80 - YouTube


Think I've seen that one already, name looks familiar but will check it out

Na not cage. Just a bar.

Doc i still have that pipe bender if you want. Think dad wanted £80. Never been used. Does up to 3" pipe

Need a mandrel bender not pipe mate, if its mandrel could be interested!

Don't use 6mm wall tube, this vehicle is going to weigh about 4 tons and will be no faster than a 2 1/4
Get a proper roll cage in kit form and weld it up yourself. 3.2 blue band or 2.5 cds.


Its only for one hoop around the top of the cab with the spare wheel mount on the rear I think so should be ok but CDS could work I suppose
 
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