I've not checked in for a few days because there hasn't been much doing on the Land Rover front. I've been waiting for bits and pieces to come and waiting for my ECU to be tested and repaired, in the hope of addressing my rough running problem. I was intending to get my old ECU fixed so I could swap it in and see if the problems were ECU related. In the event it came back from the ECU repair company and still didn't work, so I got them to take it back for another go at it, so it only came back to me on Friday. I also borrowed a third ECU from a very kind member on here, so in the end I had plenty to choose from. I was wondering also whether it was time for new injector seals and washers. Maybe exhaust gas was getting past the washers and into the fuel gallery in the head so the injectors couldn't pick up enough fuel? I certainly have enough fuel pressure at the fuel pressure regulator block - nearly 63 psi.
Anyway, I tried it this morning and it works perfectly on both ECUs. I've been turning it off and starting it again multiple times and each time it fires up and runs smoothly. Or at least as smoothly as you'd expect from a 135000 mile TD5, and with so little smoke that I'm not too worried about the next MOT emissions test. I'm not sure I'd trust it to drive around on the road just yet, because I'm thinking of what might happen if it goes bad on me in heavy traffic or joining a busy motorway from a slip road. At best people will blow their horns and gesticulate, or at worst they'll run into me.
Going back to the bearings for a moment, yes of course they're supposed to butt up tight against the spacer. The Land Rover parts book helpfully lists them in a variety of sizes, presumably so the more diligent amongst us can size downwards as the bearings wear. I'm pretty sure mine haven't touched the spacer since the factory. Holding the bearings together and putting my finger in, there's a distinct gap I can feel with my fingernail. Obviously, when they're on the stub axle with the nut done up, they'll be a little closer together, but as the taper is fairly steep it won't be by much. In this and many other matters my Land Rover clearly lacks discipline. Maybe James should give it a good telling off.