SnapBrokeIt
New Member
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Changed clutch on two car, td4 01 + 04. Mistakenly thought the second would be easier, what i fools i was. Never again.
Changed clutch on two car, td4 01 + 04. Mistakenly thought the second would be easier, what i fools i was. Never again.
Just done the clutch on our 02 Td4. If I have to do another, I might hire an engine hoist and drop the engine/trans out. Biggest problems were the top inner IRD bolt and getting the gearbox back on.
Yeah, on the bolt nearest to the engine an extension only goes so far due tho the cr*p that's in the way - I found if I lowered the engine a bit and used a swivel type connector on the socket it came undone with a breaker bar, the hand sized ratchet just wouldn't move on it, my biggest fear then was rounding the bolt head, but thankfully it was fine - If I was to tackle it again, this would be the first bolt I removed on the IRD.
Also, didn't spot the bearing inside the bell housing of the gearbox - I couldn't closes it and took several times removing it on and off before i noticed that what stopping it. (Mother brother!) the thing is so F-iinnn heavy it took a couple of days yes days to get in in the right position. this was on my 04 plate, the 02 plate just went straight on!
Note: I left the pinion in the gear box, it would be easier if i removed it, but didn't want to complicate things with my limited understanding and ability to mess things up, so you can leave this on but you'll need two trolly jacks; it goes on pinon facing the floor then rotate, don't close it before you rotate it as the top of the gearbox prevents it from spinning.
Also, the exhaust I left well alone....
Well there's my two penny's - sorry they're no picces :fighting2:
New centre diff mount fitted .... What a pain getting new one in
Chris
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