...So unless anyone has any other suggestions I'm going to replave the injector washers and the get the fuel filter non-return valve and air bleed valve checked....
That's not quite so, the throttle should be depressed 5-6 times max untill the MIL warning starts flashing and the sequence keeps around 3 minutes untill the MIL(and the pump) stops... after that leaving the ignition on is useless, eventually repeat the trick that might help but keeping the ignition on for 20 minutes has no reasonTo get the all air out might take a bit longer.
Switch the Landy on. Depress the throttle pedal at least 10 times to force the fuel pump to run
continually. Let it run for 20 minutes before you try to start it.
Having been through these problems myself I think there are a few weak spots on this fuel system which make it hard to diagnose, frustratingly some faults seem to give the same symptom and leave you frustrated having spent the afternoon fixing it only to find its just the same
:
1 The injector seals and washers, if the copper washers fail then combustion gas will blow past the injector into the fuel delivery line blowing bubbles of gas in the head, this has to be a prime suspect when your normally well behaved TD5 starts giving problems.
2 Bleed valve on the fuel filter as described above these have a limited life and when the injectors leak it gives the valve plenty to do, if the valve is getting on in years then they cant cope. This part is very cheap and worth a punt. put one on mine and it did not cure the problem but you could tell the difference, turn the key and the tank pump would squeal for 5 or 6 seconds and then go quiet and the engine would start.
3 None return valve, I bought one, I have seen many none return valves but this is not one, it is just like a plastic hose tail, with nothing inside it no mechanism to arrest reverse flow, maybe there is something inside the original one to take out and put in the the new outer I don't see how the bit I received could have been worn. Look at the picture in post 8 here.
4 Pressure regulator on the cylinder head, used to maintain the necessary 4 bar pressure in the head at the injector intake port, if they go wrong it will allow fuel to pass below 4 bar and either return to the cooler and back to the tank, result is the pressure in the cylinder head is low, even worse is when they just leak the fuel down the block, I see people say the system is sealed and fuel can leak out but air cant enter, I don't agree, in good condition the system is sealed, but if our system was in good condition we would not be on this thread, when the pump runs the fuel pressure will push out fuel from any leak path, but shut it down and leave it for a while and the fuel will drop back and air will enter. remember that a system pressurized by a compressed gas will hold pressure for a while even with a small leak because of the volume of gas compressed into the enclosed space, any system pressurized with liquid will very quickly loose its pressure with the slightest leak path because the liquid is not compressed.
5 Fuel filter I have read of people fitting brand new filters and the engine starts to play up, apparently not all filters are equal, but I would also advise very careful fitting of a new filter to be sure it seals correctly.
6 Filter housing, if you look around you will find stories of people being driven mad by similar problems starting the engine, and eventual finding the filter mounting block is porous or cracked, opening the system to atmosphere.
7 In tank pump, I suspect that many of these pumps are changed by TD5 owners only to find that that was not the problem, if you search you see so many people who hear the typical pump howl which seems to go with the problem and they buy a new pump only to find that it does not end their troubles,
Sorry if this makes fixing the problem look like a game of fuel system Bingo, but I think it is a case of take it easy and try to eliminate the simple things first if you recently changed a filter then that's a good place to start, don't jump in and buy a new pump until you feel sure that's the problem, if the engine starts after a purge and it runs well especially at higher speed then the pump is not the best starting point.
Injector seals are a prime suspect, and not too hard to do with time and patience. Look at the block and see if you have diesel running down the back of the engine ( can also knacker the clutch if left) mine had this but it was the o rings on the end of the two tubes.
Good luck, and if it gives anyone hope mine now starts on the button.
Careful what you say! I've only had mine just over two years but for such a simple machine its capacity to go wonky has me amazed.That's a good list. Pretty much what I've done with mine over the three and a half years I've had it. Pump, filter head (including the glands) fuel pressure regulator, hoses, injector seals and washers. There's not much left to go wrong, apart from the injectors themselves.
Me and my big bloody mouth, went out this morning and turned the key it fired for about 1.5 - 2 seconds and stopped, won't start now turns over but seems stone dead, it has been standing in this pouring rain for a few days, better go and plug the Nanocom in and see what it says.
I know what you mean, but to be honest mine is a faf about machine it's not my main vehicle and I bought it just to restore bit by bit.My worst fear. Especially as the wife will give me a big told you so for selling a 3 yr old top of the range insignia to buy a 13 yr old td5 that has done nothing but go wrong. Can't wait for the 'I told you so!' and quote 'you've done nothing but faff with that bloody thing since you got it'
Currently trying to work out why the fuel pump makes sounds like someone stood on a cat when the tank is less than half full and it sounds rough as nails above what I think is 2500 rpm.
I've adjusted boost pressure, and cleaned the map sensor, replaced the MAF with a semens one, changed fuel filter checked the red plug at the ecu and at the rocker cover for oil.
Might nip to my local indy with it as I could spend a fortune and get nowhere.
It starts great since the new starter motor and pulls great till around 2500 rpm when it sounds like it's missing or about to explode
Why do you feel that will do the trick?Injector washers and seals or new pump is needed, or both
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