Thank you,
Its mind boggling, before the only code coming up was driver demand fault. And its so intermittent like today it did it loads and then works perferct.
Its a manual, and so far far working through the list it could be I am running out of ideas now to be honest haha.
I know this sounds a stupid question but how is best to count the threas the troughs in the middle or the peaks.
Counting the threads is not too finicky. Find a knife with a thin sharp blade. Put the cutting edge of the blade against the locknut, with the blade edge in the thread trough. Angle it away from the lock nut at 45 degrees. Then slowly move it up towards the actuator, it will click as it goes from one thread to the next. It should click13 times before it touches the unthreaded part of the actuator. You can apparently go to 12 or maybe 11 threads before it starts to put you into the zone where overfuelling becomes a problem. So best to adjust it to 13 if it is not there or very nearly.
I also found this which is interesting,
https://forums.lr4x4.com/topic/85126-td5-driver-demand-faults/
particularly the bit from the guy who replaces the cable with a bit of trailer cable.
As it is an intermittent fault, if I was to stick my neck out, I would say there may be a wiring problem, What you are able to measure with the vehicle stationary may well change as the vehicle moves. All it takes is for a wire which is worn through the insulation, to just touch to earth, or to another wire similarly having worn through insulation.
A bit of trailer wire is cheaper than replacing the ECU. And it may be the case that when you replaced the pedal, you moved the wire a bit, out of the danger zone as it were, and then after a period of time the wire slowly moved back to the position where the problem recurred again.
This is not the only problem with wires wearing through their insulation, there is a notorious P clip holding part of the auto gearbox loom, which has a tendency to wear through the insulation but is difficult to see. You couold find it on the forum, although you don't need to cos you have a manual.
My back is playing me up more than usual, and my knees, which is new. I have a big worktop to fit soon and am dreading it, so I really sympathise with your plight.
Look after yourself and keep on with it. Sierrafery really does know what he is talking about so do take his advice. But don't abandon old skool careful examination of parts of looms, good earths etc.
Best of luck.