GSF 109
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The bumpstop sat on and the holes drilled. No gaps now
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S3 109 Safari project......
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GSF 109
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Thought I would tackle a small repair that has been bugging me. Looks a bit better now
GSF 109
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A little bit more painting on the chassis leg will tidy it up a bit
GSF 109
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Tried some Hammerite rust treatment on the bulkhead ready for seam sealing and etch primer soon...
LincolnSteve
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Lovely work again. Enjoying seeing the progress.
auld duffer
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Nice , well thought out and executed repairs
GSF 109
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Cheers - I’m looking forward to hanging up the welding torch to concentrate on some mechanical work (rebuilding the axles). I’m aiming to get the chassis prep and priming finished this week, fingers crossed!
I will need to spin the chassis over and finish off the work on the top side. There are a couple of weld repairs to do from the top to finish it off....
I will need to spin the chassis over and finish off the work on the top side. There are a couple of weld repairs to do from the top to finish it off....
GSF 109
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I thought I would have a look at the bulkhead support mounting area again as it is the last bit of the chassis (hopefully) that needs welded.
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GSF 109
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GSF 109
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I cut it out and was really surprised to find that there were crush tubes installed and they were in really good condition. After chiselling off the outer rotten skin, I cleaned up the original bracket.
GSF 109
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The original plate was mostly good enough to make a template for the new outer skin....
GSF 109
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After cutting and a bit of hammering I managed to get a fairly decent shape on the flange which forms the top edge of the chassis
GSF 109
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Not to bad a fit. Next I had to replicate the spot welds and get it ready to fit....
GSF 109
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A quick plug weld or two and it’s ready to try back in
GSF 109
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GSF 109
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A quick tidy up with the flap disc is required as the bulkhead bracket needs to sit flush with the chassis
GSF 109
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Thought I would put some etch primer on just to give the corroless something to adhere to. Probably not strictly necessary but I thought it wouldn’t do any harm.....
GSF 109
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Then a quick coat of corroless primer to finish. Definitely an improvement, well I think it is
GSF 109
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Hopefully next week I can finish off prepping and priming the chassis. Might even get some topcoat on it! Got to love the small wins
GSF 109
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Managed to get more primer on......so almost done! Nearly 2 litres of corolless later
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