Could be a poor new seal, incorrectly fitted, scored shaft or housing or too much play on the bearing for the seal to cope.[/QUOTE
Then what's next in the steps to find the problem? If there is too much play which most likely what it is because I have clanking when accelerating or changing gears. If it's a poor housing is that fixable or do I have to replace?
Check the breathers not blocked first, if it's ok I guess taking it apart again and trying to make out where it's leaking....and then why is next.
Clanking doesn't sound good I assume you've checked u/js?
Did you replace the felt washer ???( I assume it os the same as my box on my 300tdi)
You say clanking? I had a thunk on take off this was my A frame ball joint.
Cheers
As above, the clanking/clunking issue is commonly linked to worn bushes or bearings (A-frame, radius arms, UJ's).
I had a recent issue with pressurised diffs - remedied by fitting new Fr & Rr breathers, but this manifested as leaking EP90 at the wheel hubs... still worth checking yours.
Otherwise, take it to bits again, stage by stage, keeping an eye open for any tell-tale signs of where the leak might be occurring (good light will help), then clean everything up and reassemble with a new seal (I'd use a genuine part).
Bit of a pain doing the job again, but other than living with the leak (depending on severity), there's no real alternative.
In terms of play at the flanges, mine are the same, however it seems to be the way with most of the drivetrain on my 90. I guess if both front and rear flanges show similar movement, but it's only the rear that's leaking, then this shouldn't be the cause of your problem... there again, you never can be sure.
I found one of he culprits and it was the screw that is not on the transfer box but holds oil. The drain plug for the filter. I have to recorder a new kit for that now.
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