flat
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A new chassis costs somewhere around 2500 euros where I live.
The chassis of my D90 is in a pretty good shape I would say, from what I can see from outside, maybe 7 out of 10. As I am not a very good DIY guy and don't own any washing/drying/spraying tools and appliances, I will have to spend about 500 euros with work and materials to get the chassis rustproofed for a season? To replace a chassis it will probably cost another 500-1000 euros? Lets say 1000 eur. So would it be the same kind of a result financially to just replace the chassis every 6-7 years? Of course, if the rust prevention treatment could be done each time for 2 years, it would be much more economical to wash and spray..
Just replace with galvanised chassis. Will last much much longer that way.
Dont replace your chassis with an ungalvanized one unless you like wasting money