I'm either making a problem here, or being helpful (let's see)...
So I've been scouring workshop manuals (can't find the rave anywhere) and forums to try pull a list together of how to replace the suspension arms (front) and sway linkages, as I'm tackling it Tomorrow.
So here's what I think is the process- please someone correct me if I'm wrong/about to be die on the drive home from level ground a friend is letting me use (my drive is a hill on a hill).
I digress, here's my process based on all I've read- all seem right for doing the lot as a oner (I know torquing may be impossible, but I can try):
1- crack wheel nuts, measure arch to centre (tape line on arch and mark with felt pen on hub)
2- jack and get on axle stands (sub frame, axle)
2b- check wheel bearing
3- wheel off
4- remove calliper and strap to strut (21mm- 12 point)
5- Remove pads and backing plate (torx bit)
6- remove height sensor from arm (2x 10mm spanners)
7- crack the 21mm nut on control arm and loosen (leave attached)
8-crack ball joint nut- leave loose for taper
9- use splitter to break ball joint taper, then remove
10- clean up ball joint recess with Emery
11- punch out bolt and remove lower arm
12- fit lower arm loosely with M14- no pinching
13- raise ball joint into hub and torque to 80nm
14- crack M14 bolt on upper arm
15- remove ball joint nut and 2x bolts (torx & 21mm)
16- lower control arm from ball joint
17- bray 7 bells of sh*@ out of ball joint until it is out, or use one of the many splitters I never seem to get to work to do it
18- clean up ball joint recess with Emery
19- lightly grease new ball joint and install with 2x torx bits (old ones to fit, then replace with new ones) and torque ball joints bolts to 60nm
20- punch out M14 bolt and remove control arm
21- loosely install new control arm with M14 bolt- no pinching
22- install new control arm into ball joint & torque to 80nm
23- jack the control arm up to the correct measurements for alligning height of hub.
24- torque up the 2x M14 bolts to 165nm- then breaker bar an additional 90 degree turn.
25- release jack from control arms to restabalise car on stands
26- refit the height sensor to lower control arm and torque to 8nm
27- remove the 2 nuts holding the anti-sway link arm, and replace linkage torquing nuts to 100nm
28- refit brake shield- torque to 2.5nm
29- check pins and grease, refit brake pads and caliper- torque to 33nm for carrier
30- wheel on, stands out and torque wheel nuts to 140nm
Repeat on opposite side.
Crack a beer, sleep for a week- sound about right to you knowledgeable folks?
So I've been scouring workshop manuals (can't find the rave anywhere) and forums to try pull a list together of how to replace the suspension arms (front) and sway linkages, as I'm tackling it Tomorrow.
So here's what I think is the process- please someone correct me if I'm wrong/about to be die on the drive home from level ground a friend is letting me use (my drive is a hill on a hill).
I digress, here's my process based on all I've read- all seem right for doing the lot as a oner (I know torquing may be impossible, but I can try):
1- crack wheel nuts, measure arch to centre (tape line on arch and mark with felt pen on hub)
2- jack and get on axle stands (sub frame, axle)
2b- check wheel bearing
3- wheel off
4- remove calliper and strap to strut (21mm- 12 point)
5- Remove pads and backing plate (torx bit)
6- remove height sensor from arm (2x 10mm spanners)
7- crack the 21mm nut on control arm and loosen (leave attached)
8-crack ball joint nut- leave loose for taper
9- use splitter to break ball joint taper, then remove
10- clean up ball joint recess with Emery
11- punch out bolt and remove lower arm
12- fit lower arm loosely with M14- no pinching
13- raise ball joint into hub and torque to 80nm
14- crack M14 bolt on upper arm
15- remove ball joint nut and 2x bolts (torx & 21mm)
16- lower control arm from ball joint
17- bray 7 bells of sh*@ out of ball joint until it is out, or use one of the many splitters I never seem to get to work to do it
18- clean up ball joint recess with Emery
19- lightly grease new ball joint and install with 2x torx bits (old ones to fit, then replace with new ones) and torque ball joints bolts to 60nm
20- punch out M14 bolt and remove control arm
21- loosely install new control arm with M14 bolt- no pinching
22- install new control arm into ball joint & torque to 80nm
23- jack the control arm up to the correct measurements for alligning height of hub.
24- torque up the 2x M14 bolts to 165nm- then breaker bar an additional 90 degree turn.
25- release jack from control arms to restabalise car on stands
26- refit the height sensor to lower control arm and torque to 8nm
27- remove the 2 nuts holding the anti-sway link arm, and replace linkage torquing nuts to 100nm
28- refit brake shield- torque to 2.5nm
29- check pins and grease, refit brake pads and caliper- torque to 33nm for carrier
30- wheel on, stands out and torque wheel nuts to 140nm
Repeat on opposite side.
Crack a beer, sleep for a week- sound about right to you knowledgeable folks?