Just failed MOT on knackered OS bottom ball joint. Reading all the hassle people are having removing ball joint from arm, I may just buy new wishbone.
One question: Gonna try and get arm off car tomorrow. I don't have to disconnect driveshaft to release taper on ball-joint? Not a lot of room in there for a separator tool. Can I just use fork type separator? After that, guess it's easy enough to get arm off?
The fist time I split that ball joint I opened the nut to the top of the bolt and got my wrecking bar in there and prized it open.
I used the info below and did it a bit differently.
Using my 14v cordless drill and 3mm,8mm and a 10mm bits(ordinary hss).I first drilled both sides of the rivets with the 3mm bit to approx the surface of the arm just to have a centre.I drilled a bit then cooled bit in icy water then drilled a bit more.Then ground down to the arm surface then drilled using the 8mm and then the 10mm both sides of the wishbone untill below the surface of the arm.
Doobreydog explains it much better.It is very possible to do it with basic tools.
ps.I might not have ground down each and every rivet head and just drilled 3,8 and 10mm.
good luck if you give it a go.you should be able to pick up the ball joints from local motor factors.
doobreydog
Re: Fookin Bollox
They are a right batard to get out....Whatever steel it is
Most motors you can do this on car with a basic drill but with FL you definitely need to remove arm...1st time took 3 of us (2 skilled mechanics) most of night to do one side
Easy way we found..
Remove arm from motor
Grind heads down to nothing to and bottom (you will see ring appear around rivet when down enough)
Use drill in press on slow setting with plenty of coolant to drill top and bottom of rivet by thickness of steel in arm (about 1mm)
Use very fine cutting disc and cut between top and bottom portion of arm for lenght of ball joint (3-4 inches)
Big hammer and chisel to knock old joint out from arm.
Big hammer to knock new joint back into place
Bolt through with 3 bolts provided....
20 mins per side
Did consider re-welding but with strength of these components didnt feel necessary.
All working fine after 10k and plenty of off road abuse.