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Yes it wont go anymore on arm, aletermator is also as far to the right as it will go on bracket too.Have you got it fully out on the adjustment arm. (Front view pic pls)
I don’t know what the belt arrangement should be, but agree something don’t look right.
J
Push it in to get slack on the belt and put it on the inner big V pulley?
J
Tried that but its worse, It just about lines up with top pulley on water pump , its the big bottom pulley knocking everything out, if I could move the Alt slightly to the right it might improve things but it is as far as it will go on bracket.Push it in to get slack on the belt and put it on the inner big V pulley?
J
This is Alt bracket , if I could move it more to the right things might line up.Bodge 1, remove alt mounting bracket, machine ie grind some off the front face refit and test for alignmnet, remove and adjus/grind etc etc.
Bodge 2, fit pulley the other way around, but fit some wahsers to take the gap out so the outer edge of the pulley does not hit the fan.
V belts will take some misalignemnt, but the better you get it the longer the belt will last.
You can get quite a few different pulleys/spacers for alternators.
This is Alt bracket , if I could move it more to the right things might line up.
@marjon
Unfortunately I have a 200DI and alloy mounting for alternator hence I had a spare alternator bracket.
Your belt needs to go on the crank pulley that is inline with the water pump.
Take the tensioner arm off the engine and see if there is another bolt on engine that will give you more belt tension adjustment.
Your belt alignment does not look that far out in the pics try putting a straight edge on across water pump pulley to alternator to show what it looks like.
Question for the experts if the crank pulley is too small surely this with affect alternator output.
Turned Alt pulley round and the alignment is better but only on small wheel on bottom crank. It will go on second big wheel but would need much bigger belt. Never thought about spacing the top water pulley out a bit. Not sure if the way it is now will do. Will add more pics laterI agree that something it out of line .... so, first thing I'd do is take the pulley off the water pump, and much about with washers or spacers ( longer bolts as necessary ) to get this in line with the crank pulley - use a straight edge vertically ....
Then I'd get the alt set up to line up with the crank and water pump - it half looks like the cast bracket to mount the alt might turn over, to change the offset ?
If this doesn't work, then I suspect that the crank & WP pulleys are wrong for each other...
In terms of the alt pulley, pic 2 is the right way - the boss on the pulley exists to keep the belt out of the alt fan, and to increase the clamping force on the fan face, which is only held by friction.
Wil get pic later mate, it is more or less right where it is now but it would possibly be better on the middle bigger wheel on crank but then it would need a much bigger belt.I doubt your alternator or maybe even your WP, will be going fast enough on the small crank pulley .. - but if the WP is more or less right, AND the Alt is more or less right ..... then I'd be looking at / for a different crank pulley ...
Can you take a pic looking down, I.E. vertically from, say 2 o'clock in your photo above ?
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