300tdi lost clutch pedal action

neilly · Jan 17, 2017

Anyone know what else is recommended for the spline drive lube.

Book states ROCOL MV3 . Dry Moly lube. Any ideas where to get an equivalent?

Cheers

Flossie · Jan 17, 2017

I've used a smear of copper slip with no issues, I've also forgotten to use anything, again, with no issues.

mick the builder · Jan 17, 2017

If you remove the gearbox you can get a really good picture for some one to tell you whats gone wrong.

neilly · Jan 17, 2017

mick the builder said:
If you remove the gearbox you can get a really good picture for some one to tell you whats gone wrong.

Thanks for that mickthebuilder............

Cheers

mick the builder · Jan 17, 2017

neilly said:
Thanks for that mickthebuilder............

Cheers

sorry couldnt resist. The same thing happened to me after fitting the gearbox and i had to take it out again so i feel your pain.

neilly · Jan 17, 2017

mick the builder said:
sorry couldnt resist. The same thing happened to me after fitting the gearbox and i had to take it out again so i feel your pain.

What exactly happened to yours Mick?

Cheers

mick the builder · Jan 17, 2017

neilly said:
What exactly happened to yours Mick?

Cheers

I covered it in my rebuild thread. Easier for me as i had a bare chassis.

sp00k · Jan 17, 2017

Clutch rod should come out about 20-30mm from memory. Mine only came out a few mm when it had punched through.

I secured the plastic clip to the clutch fork with cable ties. That way it can't pull off by accident.

neilly · Jan 18, 2017

sp00k said:
Clutch rod should come out about 20-30mm from memory. Mine only came out a few mm when it had punched through.

I secured the plastic clip to the clutch fork with cable ties. That way it can't pull off by accident.

Yeah, mine will move like that, and looking at the photos it is not punched through. cable ties sound like a good idea. I am wondering if it is possible to use cable ties on the slave cylinder to hold the push rod clip in place and and the release bearing end to hold the staple in place? Will give it at good butchers when i get it all apart.

Cheers

mick the builder · Jan 18, 2017

neilly said:
Yeah, mine will move like that, and looking at the photos it is not punched through. cable ties sound like a good idea. I am wondering if it is possible to use cable ties on the slave cylinder to hold the push rod clip in place and and the release bearing end to hold the staple in place? Will give it at good butchers when i get it all apart.

Cheers

I found that the plastic staple kept falling off because the legs wernt long enough. I made one from same gauge galv. wire with slightly longer legs. Time will tell if this works.

neilly · Jan 18, 2017

mick the builder said:
I found that the plastic staple kept falling off because the legs wernt long enough. I made one from same gauge galv. wire with slightly longer legs. Time will tell if this works.

I saw on your build the one using a rivet, how did that go?

Cheers

mick the builder · Jan 18, 2017

neilly said:
I saw on your build the one using a rivet, how did that go?

Cheers

Like i said, time will tell. I havent driven it yet as only just getting on with bodywork. As soon as i get the seatbox and tub sprayed and fitted i will take it for its first drive.

neilly · Jan 19, 2017

Right fitted the new slave cylinder, FTC5202. which raises a question is it the right one?

I have made a few phone calls surfed the interweb and no-one seems to be able to tell me what the difference is btw ftc5072 and ftc5202. They changed at a specific gearbox number , but mine is a recon gearbox and the number is hand engraved and is a non legible scrawl. Aslo appears the push rod changed at the same time, Does anyone know the difference btw the slaves of the push rod?

Reverse bled, but the oil can seemed to put air into the fluid as I pressed the trigger. Pedal still on floor. I have left it pushed down hard for the night in the hope it may self bleed a little, then tomorrow I will bleed it again from the top.

Cheers

300tdi lost clutch pedal action

neilly

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Flossie

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mick the builder

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neilly

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mick the builder

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neilly

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mick the builder

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sp00k

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neilly

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mick the builder

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neilly

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mick the builder

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neilly

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