steve2286w
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Just replaced the o rings in my vac pump inside one was a sod, if hardened and flat , can cause a loss of oil pressure
300 Tdi Rebuild
- Thread starter Al2O3
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Did you have low oil pressure? Is that why you decided to change the O rings?
My 300Tdi pump looks different to the one in your picture. Cheers, I'm beginning to realise there's a lot more to vac pumps than meets the eye
steve2286w
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I was refurbing my 200tdi engine , pumps a bit different on 200tdi but may be same principle both o rings completely flat
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Ok Steve, cheers. Even if mine is venting too much air in to the crankcase I don't know if that would cause my oil consumption. Worth investigating though. However, I fear it's going to need something a bit more drastic.
Thanks for the manual pic, I'm learning all the time
steve2286w
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Me too
raywin
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Any leak on the suction side would affect the level of the vacuum level and affect your braking.
When you put your thumb over the end and you can feel the vacuum that should be how the system is at normal running.
I removed the EGR and plugged the pipe with a silicone plug and a cap you can find silicone caps on tbay which do a good job.
I have a druck electronic pressure gauge which will measure + pressure or - pressure you are welcome to borrow it if it will help you.
https://www.ebay.co.uk/itm/Silicone...ff-Bung-Pipe-4m-19mm-/174006350904?nav=SEARCH
When you put your thumb over the end and you can feel the vacuum that should be how the system is at normal running.
I removed the EGR and plugged the pipe with a silicone plug and a cap you can find silicone caps on tbay which do a good job.
I have a druck electronic pressure gauge which will measure + pressure or - pressure you are welcome to borrow it if it will help you.
https://www.ebay.co.uk/itm/Silicone...ff-Bung-Pipe-4m-19mm-/174006350904?nav=SEARCH
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That's very generous. The vac pump looks as though it's pulling ok at the servo, so must be continuously pulling air in from elsewhere. I think I'll just have to bite the bullet at some point and take the head off to have a look.
To clarify, the 300tdi vac pump is a piston style pump not rotary vane like on a 200tdi or td5, and it wont cause much oil loss directly, but it is the indirect effect of it pressurizing the crankcase (if it fails in a certain way) which increases oil consumption - if it pulls a good vacuum on your finger the internal check valves and seals are working, but if say the brake booster had a small split in it or the hose that connects it to the vac pump (not necessarily a visible hole) that can cause a lot of air to pass into the crankcase, as long as the pump isnt pulling from atmosphere directly it'll pass little to no extra pressure into the crankcase
look up windage and excessive crankcase pressure to see how it causes oil consumption - equally it presents as blowby does (i.e the old cap dance test of the oil filler), so if that isnt happening chances are all is well and the mystery continues.
Also all the vac pumps are made in the same factory in turkey by Unipump - (supposedly)
look up windage and excessive crankcase pressure to see how it causes oil consumption - equally it presents as blowby does (i.e the old cap dance test of the oil filler), so if that isnt happening chances are all is well and the mystery continues.
Also all the vac pumps are made in the same factory in turkey by Unipump - (supposedly)
I bought a boreoscope for 6 quid a few weeks back, works with any smartphone with external camera capability!
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Cheers, Goc3k. Yes, I've been googling vac pumps and the different methods of operation. Mine is obviously pulling a decent vacuum, so I might have a leak somewhere. The servo is new, so unlikely that. When I put the new servo on I replaced the small bit of hose between the servo and the vac pipe. The old one was chewed and deteriorating. I used a bit of fuel tank breather hose, which was an easy slide fit on to the servo. It's got appropriately sized jubilee clips on though, so I reckon it's ok. I've tried the palm of my hand over the oil filler in the rocker cover. I might be able to feel the slightest chuff of air on my palm, but then the wind from the viscous fan makes it hard to tell. If it's so difficult to notice any possible blow by then perhaps that's not an issue either. I appreciate you mentioning the vac pump though and remembering to connect it to this thread after such a long time.
Are you thinking the boroscope could go down an injector hole? I've got one that connects via USB to a laptop, but it's so difficult to tell what you are looking at when the picture is on the screen.
Sounds like it's all good then probably re vac leaks.
If the cap stays level / only slight vibration (but not lifting) when undone it's fine.
Down a glowplug port I was thinking for ease of insertion - one with a small light and manual focus so you can see and sharpen up the image. Maybe it's a bit pointless, suppose you cant really see much past the piston edges as the camera will be stuck facing it - just such a drag taking the head off possibly for nothing!
If the cap stays level / only slight vibration (but not lifting) when undone it's fine.
Down a glowplug port I was thinking for ease of insertion - one with a small light and manual focus so you can see and sharpen up the image. Maybe it's a bit pointless, suppose you cant really see much past the piston edges as the camera will be stuck facing it - just such a drag taking the head off possibly for nothing!
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A drag indeed. I keep putting off what seems to be the inevitable. I promised myself I'd do it this summer, but obviously haven't. Next I'll be telling myself it's too cold and wet to be doing it
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@Goc3k
Don't know if you seen my post on the 'what have you done to your 90, 110 today, thread. Looks like my cylinder head gasket has gone. My hand has been forced in terms of taking the head off. Just as well really otherwise I'd just keep putting off. Thought I'd tag you about it as you've been kind enough to maintain an interest in the oil consumption.
Don't know if you seen my post on the 'what have you done to your 90, 110 today, thread. Looks like my cylinder head gasket has gone. My hand has been forced in terms of taking the head off. Just as well really otherwise I'd just keep putting off. Thought I'd tag you about it as you've been kind enough to maintain an interest in the oil consumption.
I had not noticed, been busy these last light evenings wasting my time on non landy projects!
Right bugger about the head gasket, interesting about the oil pressure as well - no doubt somehow related?
Did you use an MLS head gasket during the rebuild?
Right bugger about the head gasket, interesting about the oil pressure as well - no doubt somehow related?
Did you use an MLS head gasket during the rebuild?
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Not sure, it was an OEM Elring one from Turners.
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Yeah, I'm thinking it must all be related and pointing towards the head gasket. Looks like the expansion tank has split as it's weeping along the seem. I'm thinking it must be possible for the oil to be pressurised down an oil way towards the pressure sensor, so the way out via the vent to induction pipe work doesn't relieve the pressure?
It'll probs be worth swapping it for a quality old school fibre gasket if turns out you did put a MLS one on, I know they tend to not last well on old blocks.
It probably is helping relieve it a fair amount, otherwise something would go bang be it a vent hose or gasket etc if there was enough trapped pressure in the crankcase.
Looking forward to that pic of the bores...!
It probably is helping relieve it a fair amount, otherwise something would go bang be it a vent hose or gasket etc if there was enough trapped pressure in the crankcase.
Looking forward to that pic of the bores...!
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Yeah, it would definitely be venting out through breather, just thought if the HG has gone, it might have gone in to an oil way creating a bit of pressure leading to the pressure sensor. Explaining the oil pressure being high for a while. I don't know
Looking forward to seeing the bores myself and the head gasket! Won't be this weekend though, going to Belfast to see my eldest lad for the weekend
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Took the cylinder head off this afternoon.
Not sure that the head gasket had actually gone.
Honing looks ok to me. Any thoughts about the honing being good enough?
There's a lot of carbon on top of the pistons.
The carbon build up, I'm now thinking, is from oil coming from the turbo. This is the oil lying in the turbo outlet pipe.
Not sure that the head gasket had actually gone.
There's a lot of carbon on top of the pistons.
The carbon build up, I'm now thinking, is from oil coming from the turbo. This is the oil lying in the turbo outlet pipe.
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A couple more pics for anyone with experience of identifying a cylinder head blowing somewhere.
I thought the head gasket had gone because I suspect the expansion tank is leaking. It's 23 years old, so might have just got hard and split? Can this happen?
I thought the head gasket had gone because I suspect the expansion tank is leaking. It's 23 years old, so might have just got hard and split? Can this happen?
