tomcat59alan
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Wouldn't it be easier to replace the in tank fuel pump? You have never listened to good advice freely given and are now spouting crap imho,who wants to driving about with a 5ltr container of diesel strapped to the roof? May be acceptable in Sri Lanka but not hereFill up new filter with diesel and fit it. Fit a piece of clear tubing to filter input line.(there is a joint in my car in that line)Fix the other end to a 5 ltr diesel can and hang it above the level of the filter. Loosen the filter to inj pump line at the inj pump and allow diesel to flow then close it. If your battery is good it will fire up within few turns. After running it for a while you can reconnect the filter input.
Wammers, I agree with you that something wrong with the pump. But I doubt it,s that spacer for,
1. I was extremely careful when installing the pump head o-ring. (my first such attempt, watched youtube videos on a VW Passat several times prior to this).
2. Car ran perfectly for about 2 n half years. Problem started after Dec 2016 with timing chain replacement.
3. I bought a dud inj pump, dirt cheap from bay e. Removed the head complete & the said spacer was held at the camplate(?) centre, even after turning it upside down it remained intact. I had to push it out . May be it's varnished. the spacer is about 2 mm thick with diameter about 8mm, (didn't measure properly).
4. I have read on other forums, dropping the said spacer will shorten the inj pump life to few minutes (?). as the plunger will hit the camplate like a hammer, it said.
My apologies to OP for hijacking his thread.