109 Station wagon Sill + B / C post Replacement

purplemk · Dec 29, 2015

Hello
I have a 109 Station wagon that needs new sills and B / C post,
Just wondered if any one knows if a defender side section will fit directly in place of the series ones?
They look to be the same aside from the door seal edge and I assume door sizes etc will be the same but it would be good to have this confirmed by someone who has done the swap before I buy a set of defender sills.

Many Thanks

ciderman · Jan 2, 2016

I just cut out and replace with 25 x 5 flat steel- seems to work. And I use 50 x 3 for the diagonal panel.

dominicbeesley · Jan 3, 2016

If it's the bits I'm thinking of YRM metal solutions do some repair sections

purplemk · Mar 9, 2016

Thanks for the replies, I have since gone with the 110 sills, so for anyone else considering it they can be used, all be it with a little adaptation or as said above YRM do some repair panels

dominicbeesley · Mar 9, 2016

What did you have to do to make them fit - I've still not done mine yet...any pictures?

purplemk · Mar 9, 2016

Because the defender B post has a single lip for the door seal rather than the L shape on series I decided to fit a one part door seal all around so I will have to adapt the upper body to take that seal, probably have to cut the lip off, and I found the C post to be slightly further back than I needed so I had to cut a slice out with a grinder and re weld it. Other than that its not to bad a job, I've sent it away to be galvanised so hopefully it will fit when I finally get to the point of bolting it all together again

dominicbeesley · Mar 11, 2016

Cheers, sounds like it might be easier than the YRM route which sounds like it involves a lot of trial and error to get the top not-rotten part welded to the bottom galved part....

purplemk · Mar 12, 2016

I looked at the YRM parts, they are not bad and if the metal is reasonably sound I would probably go that way and keep the originality but my B and C post are a bit too far gone to be worth repairing

tomhop · Mar 16, 2016

Forgive my ignorance but what do you mean by B & C posts?

purplemk · Mar 16, 2016

tomhop said:
Forgive my ignorance but what do you mean by B & C posts?

Hi
A post being the bulkhead upright post that the front door hinges bolt to, next back just behind the front doors B post, and C post is just behind the rear doors (on a 5 door station wagon vehicle) a 2 door landy only has A and B

tomhop · Mar 17, 2016

thanks for clearing that up, a lot of lingo to learn!

purplemk · Mar 17, 2016

tomhop said:
thanks for clearing that up, a lot of lingo to learn!

No problem

109 Station wagon Sill + B / C post Replacement

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