bustersbus
Well-Known Member
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- Near Dumfries, Scotland
Clutch pedal box and pipe removal.
Heres how ah did it
First ah removed the black rubber cap on the slave cylinder, unscrewed the bleed nipple, stuck a piece of pipe over the nipple and stuck ithe pipe into a can to catch the fluid
Then ah took the cap off the reservoir ( probably didnt need to) and pumped the pedal until no more fluid came out..
Then ah undid the pipe on the reservoir/ master cylinder and moved it out of the way a wee bit..
After that, ah removed the return spring that was on a bracket held on with one of the pedal box bolts
removed the other 5 bolts and removed the box
After removing the box, ah removed the pipe from the other end .
then unclipped it from the brake pipe and eased it from the bulkhead clip
Before removing the fuel filter and housing and securing it out of the way .
then unclipping it from the bulkhead and removing it
As ahm removing the bulkhead ah removed the rubber pipe as well and taped a plastic bag over the end
Thats it, job done
![Big Grin :D :D](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
Heres how ah did it
First ah removed the black rubber cap on the slave cylinder, unscrewed the bleed nipple, stuck a piece of pipe over the nipple and stuck ithe pipe into a can to catch the fluid
![Clutchpedalboxandpiperemovoval001.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval001.jpg&hash=deeeb45a53fca6f49edef945673b53fc)
![Clutchpedalboxandpiperemovoval002.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval002.jpg&hash=94ea9b1f61d8e54657126e01bae1db71)
![Clutchpedalboxandpiperemovoval003.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval003.jpg&hash=3d5c15e2475a459aebf04c5a1c37e634)
![Clutchpedalboxandpiperemovoval004.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval004.jpg&hash=8ef4f4884fa0db018a4758149dbd04cb)
Then ah took the cap off the reservoir ( probably didnt need to) and pumped the pedal until no more fluid came out..
![Clutchpedalboxandpiperemovoval005.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval005.jpg&hash=9cb48ff71c205ef23a7dae1c2c05188d)
Then ah undid the pipe on the reservoir/ master cylinder and moved it out of the way a wee bit..
![Clutchpedalboxandpiperemovoval006.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval006.jpg&hash=a545373f941055e8fc92a2a27e9dad77)
After that, ah removed the return spring that was on a bracket held on with one of the pedal box bolts
![Clutchpedalboxandpiperemovoval007.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval007.jpg&hash=ad068766ab7ecaf855eed5eb34a75e67)
![Clutchpedalboxandpiperemovoval008.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval008.jpg&hash=983c1b7a8467a43fabdfd04f25352aa1)
removed the other 5 bolts and removed the box
![Clutchpedalboxandpiperemovoval009.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval009.jpg&hash=a1018e6ffdef7651570b1185f6d996e6)
![Clutchpedalboxandpiperemovoval010.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval010.jpg&hash=94f387d2ffed8fb78ae3bcb61798759e)
After removing the box, ah removed the pipe from the other end .
![Clutchpedalboxandpiperemovoval011.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval011.jpg&hash=4f663033afd52e5c1fb1304deba4f896)
![Clutchpedalboxandpiperemovoval012.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval012.jpg&hash=84d8e04310b715a45ed916241f08eeb9)
![Clutchpedalboxandpiperemovoval013.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval013.jpg&hash=0c9e1d33cf4d6caedb73be10270efce7)
then unclipped it from the brake pipe and eased it from the bulkhead clip
![Clutchpedalboxandpiperemovoval014.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval014.jpg&hash=a559e5df4622b22bbc5f1cbc92e5ff47)
Before removing the fuel filter and housing and securing it out of the way .
![Clutchpedalboxandpiperemovoval015.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval015.jpg&hash=63e74985cdb2115d4dc37285687f244b)
![Clutchpedalboxandpiperemovoval016.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval016.jpg&hash=06b01c6d1e135499aafab13835e37744)
![Clutchpedalboxandpiperemovoval017.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval017.jpg&hash=86360680cd27a9255dbe6c95bed0a80e)
then unclipping it from the bulkhead and removing it
![Clutchpedalboxandpiperemovoval018.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval018.jpg&hash=d8b269cc757db95058ff3d600943a0fc)
As ahm removing the bulkhead ah removed the rubber pipe as well and taped a plastic bag over the end
![Clutchpedalboxandpiperemovoval019.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval019.jpg&hash=b86302a12adcf964ff4bf2dfdd4b0878)
![Clutchpedalboxandpiperemovoval020.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval020.jpg&hash=bc3a922d08b4fed2a986a4bc710bb44a)
![Clutchpedalboxandpiperemovoval021.jpg](/proxy.php?image=http%3A%2F%2Fi266.photobucket.com%2Falbums%2Fii264%2Fbustersbus%2Fclutch%2520pedal%2520box%2520removal%2FClutchpedalboxandpiperemovoval021.jpg&hash=4b622ce4e545b13762ad07635bc119fc)
Thats it, job done