Despite having a roaring sore throat I re-installed Sunroof for the 6th time, yesterday, after my horrendous slider seizure, (cause of which remains unknown and totally mysterious), and the resulting fracture of the left hand read glass mount, (when gently forcing the assembly apart to repair it)!
Once installed I aligned the motor/mechanism but the motor was still unable to fully retract the glass panel, (the clutch was slipping again), but, (after all of my recent sanding, filing and polishing), I now knew that the mechanism was not the problem - it must be the motor clutch assembly.
Fortunately, late last week, I had already suspected this and ordered a second hand one from Fleabay, (and it arrived Friday), so I removed the original and put the replacement motor in and all is now running smoothly - apart from the motor screeching very LOUDLY.
I therefore decided to swap the motor over, (as I knew that was ok), and I also fully stripped and greased the clutch assembly and reinstalled it and, hey presto, a quiet fully working sunroof!
Today saw me reinstall the, (newly relined), headlining which was very straightforward but refitting the grab handles was a tad difficult!
The interior now looks very smart - although the leather doesn't live up to the headlining now!
At the risk of going over the top, (and as I have a good metre of fabric left), I have decided to cover all of the, (A, B, C), pillar cosmetic panels although this will give me more heartache as the panels are sculptured and my fabric does not have sufficient 'give' to cover all the recesses in one go.
Still hankering after a cheap Jaguar X Type AWD as there are lots available for less than £500 but I suspect my wife will not be pleased if yet another car appears on the drive!