Td4 turbo problem?

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Well this morning I replaced the low pressure fuel pump and took it for a run, no different...
I then replaced the final intercooler hose and took it for a run, no different again...

Had a very simler prob. Turned out to be a semi blocked injector. Pull the power leads one at a time at idle. It will either throw a benny or there will be no change . If no change thats the one. Simple test before you spend any more money. Still dont understand why it run so well with an injector down. Maybe the system compensates for the duffer to a point. When i removed the offender you wouldent think any fuel at all would pass through but it must have. Any way worth a try
Thanks for this, I tried it but they all made it throw a wobbly. Throwing some injector cleaner through probably can't hurt though

Overboost then limp mode? The brick wall you're hitting is the ECU cutting fuelling. Something's wrong with the boost control mechanism. Watch it through the driver's wheelarch while someone revs the engine - it should move about 20mm.

Blocked vent pipe/filter?
Are you sure there's vacuum available at the solenoid?
Is there power to the solenoid when revving? This is PWM but a multimeter would do.
Is the actuator/vane mechanism stuck? Grab it with pliers and move it, or apply vacuum with a pump.

Vent pipe and filter are definitely clear
Vacuum definitely available, it improves (i.e. only happens at higher rpm) when the vacuum is disconnected and the turbo is on minimum boost
I have pulled and pushed the actuator when I changed the boost solenoid and it was reasonably free. I will get someone to rev it and make sure its moving though. I imagine it is at least partially operating though with it improving when there's no vacuum connected.



I think my next move will have to be to try and get it code read with something better and try and see some more live data. It doesn't make sense that it's cutting the fuelling for overboost at only 120kPa MAP, there must be more to it than that

Also, I forgot to add, I have had a long running slight misfire at 2000rpm, especially in neutral, it causes juddering and white/blue smoke out of the back. Could be totally unrelated as it's not bothered it since I've had it, and I've put at least 5k miles on it like that.

Thinking out loud, could it be that at 120kPa MAP it increases fuelling, and the fuel rail sensor/wiring is dodgy and showing excess fuel pressure at that point, resulting in it cutting the LP fuel pump? Although I have checked and cleaned the plug I haven't proved the wiring back to the ECU. Unfortunately I can't see the live data for fuel pressures with the diagnostic kit I'm currently using, I either need to borrow the Hawkeye again (unfortunately that friend is 2 hours away) or involve a decent garage...
 
Also, I forgot to add, I have had a long running slight misfire at 2000rpm, especially in neutral, it causes juddering and white/blue smoke out of the back. Could be totally unrelated as it's not bothered it since I've had it, and I've put at least 5k miles on it like that.
This bit, is just a standard fault. Ignore this until the other bits sorted.
Mike
 
Injectors are ok. Sorry that didnt sort it. The next thing i would try would have been the fuel filter in rear wheel arch but u av done this so its a bit beyond my knowledge now. ime sure theres an answere out there cuming soon. The good news is the injectors are ok. Stick with it . Best of luck pal
 
Vacuum definitely available, it improves (i.e. only happens at higher rpm) when the vacuum is disconnected and the turbo is on minimum boost

When the vacuum is disconnected the turbo is on max boost. Ensure the mechanism moves as intended, then maybe relace the MAP as SM suggests.
 
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Well I've found the problem, and I don't know whether to laugh or cry...

I decided it must be something simple, and we t round unplugging various sensors in turn and driving it for a bit. During this I managed to damage the plug for the fuel rail pressure sensor, so it looks like I'm in the market for an overlay harness.

To my surprise, when the 2 week old £110 Bosch MAF was unplugged, the problem completely disappeared...
 
Well I've found the problem, and I don't know whether to laugh or cry...

I decided it must be something simple, and we t round unplugging various sensors in turn and driving it for a bit. During this I managed to damage the plug for the fuel rail pressure sensor, so it looks like I'm in the market for an overlay harness.

To my surprise, when the 2 week old £110 Bosch MAF was unplugged, the problem completely disappeared...
Hello Schlüsselmeister,

I was wondering what happened with your problem, having a similar one with my some weeks older MAF. Did you get it changed on warranty?
 
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