ciderman
Active Member
- Posts
- 770
- Location
- sunny worcestershire
hi, i had a saggy bottom on my diesel S3, the 2 year old springs looked sad.
so being too tight to buy new i made some aids. first a mug of tea.
1 find a pair of coil springs about 285-350mm long, jack up with damper upper bolt removed. stick 'em in behind axle and lower. if it looks ok, then it is!
2 find 4 bits of flat steel with 2 x 10mm bolts ea. about 100mm long. drill steel and clamp spring to top of leaf just behind axle, bend the steel to stop the spring bouncing out.
3 find 2 spring cups to fit spring, (in practise this is the difficult bit) I got a pair of old volvo ones, and a pair of mk 3 escort springs, they are about the same diameter,lower jacks, mark cup position, jack up, clean off chassis, lower, so cups tight on chassis.
4 weld spring cup, paint and underseal. refit damper bolt. tidy up.
5 Drink mug of cold tea.
at this point drive round to mate and admire pert bottom.
so being too tight to buy new i made some aids. first a mug of tea.
1 find a pair of coil springs about 285-350mm long, jack up with damper upper bolt removed. stick 'em in behind axle and lower. if it looks ok, then it is!
2 find 4 bits of flat steel with 2 x 10mm bolts ea. about 100mm long. drill steel and clamp spring to top of leaf just behind axle, bend the steel to stop the spring bouncing out.
3 find 2 spring cups to fit spring, (in practise this is the difficult bit) I got a pair of old volvo ones, and a pair of mk 3 escort springs, they are about the same diameter,lower jacks, mark cup position, jack up, clean off chassis, lower, so cups tight on chassis.
4 weld spring cup, paint and underseal. refit damper bolt. tidy up.
5 Drink mug of cold tea.
at this point drive round to mate and admire pert bottom.