rob1miles
Well-Known Member
- Posts
- 3,565
- Location
- Slough and Bath
It is straightforward, but:
Dry lube the Bendix as they stick if they have grease on.
You will need quite a lot of battery cable and ends as the cable has to go from the battery to the solenoid and back to the starter. Make them up and solder the ends on.
You can use these from Toolstation:
https://www.toolstation.com/copper-tube-crimp-lugs/p11930
They are 16mm2, I seem to recall sawing a split in them and opeing them up to fit the cable, then crimping and filling with solder.. If you are struggling to get the cable you can use welding cable, the current rateing needs to match the CCA on the battery which is probably around 500A on a petrol but its only for a few seconds. The cheap way is to go to a breakers and get a car with the battery in the boot and pull the leads out, we used to use Minis but I think some Mercs do now and you may get the ends on already.
Tie it in place, it feels stiff but it gets warm when you are cranking and can sag.
Dry lube the Bendix as they stick if they have grease on.
You will need quite a lot of battery cable and ends as the cable has to go from the battery to the solenoid and back to the starter. Make them up and solder the ends on.
You can use these from Toolstation:
https://www.toolstation.com/copper-tube-crimp-lugs/p11930
They are 16mm2, I seem to recall sawing a split in them and opeing them up to fit the cable, then crimping and filling with solder.. If you are struggling to get the cable you can use welding cable, the current rateing needs to match the CCA on the battery which is probably around 500A on a petrol but its only for a few seconds. The cheap way is to go to a breakers and get a car with the battery in the boot and pull the leads out, we used to use Minis but I think some Mercs do now and you may get the ends on already.
Tie it in place, it feels stiff but it gets warm when you are cranking and can sag.