series bell housing

stubydoo · Mar 15, 2015

hey guys . i am trying to replace the three springs on the syncro clutch . book says i need to split all of the box and transfer case to remove the bell housing . is there an easy way to remove the bell housing without splitting the box and transfer case ?

jamesmartin · Mar 15, 2015

you dont need to split the g/box and t/box, undo the 3 bolts and 4 nuts holding front cover ,remove lay shaft bolt, then undo the 4 nuts/bolts holding bell housing on and tap bolts out, bell housing will knock and wiggle off, you will need to remove box top and 3/4th selector to allow 3/4th synchro hub to slide off main shaft, synchro hub has a recess one end thats the end that must face 3rd gear when refitting

stubydoo · Mar 15, 2015

brill . thanks very much .

stubydoo · Mar 15, 2015

got it . lot easier . just found out i also have the lay shaft split ring is broken in 6 pieces . good job i saw that now . cheers again .

jamesmartin · Mar 15, 2015

lay shaft split ring ?

onecelledcreature · Mar 15, 2015

jamesmartin said:
lay shaft split ring ?

there's a circlip on there isn't there? maybe means that.

samc88 · Mar 18, 2015

Theres a circlip on the main input shaft and nust a bolt on the layshaft. Does a series 2 have the same arrangement?

series bell housing

stubydoo

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jamesmartin

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stubydoo

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stubydoo

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jamesmartin

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onecelledcreature

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samc88

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