Rusty footwell, is it bad?

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mikerajjers

mikerajjers

Well-Known Member
Posts
1,467
Location
Bedford UK or Trnava SK
Hi, I have been stripping my interior to give it a good clean and sound insulation. I have come across this area of rust above the passenger footwell (LHD TD5 90). Is it in need of immediate repair? I couldn't poke a screwdriver through it and there doesn't seem to be rust from the other side in the engine bay so I am inclined to think that it has rusted due to water in the footwell padding. What do you think? I am aware it will need to be sorted at some point but I want to enjoy the car during the summer. Will it be ok if I treat it with rust stabiliser and a bit of paint for now?
 

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If I were a gambling man, I'd bet there's likely to be more hidden away up behind the lower dash area. I'd give it a spray with rust killer type treatment and enjoy it for the summer and have a better look at doing a repair in the winter months.
 
potus said:
If I were a gambling man, I'd bet there's likely to be more hidden away up behind the lower dash area. I'd give it a spray with rust killer type treatment and enjoy it for the summer and have a better look at doing a repair in the winter months.
Click to expand...
I think there is... I have taken a dash apart before on a 300tdi and I would rather avoid doing it again for as long as possible. I will spray some rust converter for now and paint. Hopefully it will last a year or two
 
Splat some pu sealant up there (5 quid toold station) paint and worry about it, if it ever fails the mot.
 
I had the same on mine but lower down and not as bad looking, a chap on here recommend a red oxide called tor coatings (mick 1986 I think) and the tin is stupidly heavy as it’s so loaded with zinc, anyway in two years No sign of any rust
 
Looks like surface rust. You'll need to find out why it's so bad, cure that then do what others have said, rust treatment and paint.
If you don't have access to somewhere nice and warm to work on it, i'd do it over the summer, not the winter, when it gets dark early, rains a lot and snows...
 
Both mine and haza’s defender did exactly same. I don’t think it’s water in your padding. It will be doorseal/windscreen hinge/roof/windscreen seal/where do I stop, dripping water down and it then runs across. All the bloody way in our cases!!! I pulled my dash and welded the lot up as did he. It’s a seam and water gets in it and rots seam inside out. You can see where I’ve pryed it open here
5EF33630-E7EB-4981-80FE-510923EEBA6B.jpeg
 
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