Ok... Now my brakes have failed!!!! ABS light on, brakes don't work??? WTF?

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Just checked with a Saab dealer - they show the part on their system as available separately, priced at £277 +VAT... but NOBODY has one available, not even the factory! That's that idea out the window then...
 
Just called Emmetts... They will separate the switch from the pump, so just ordered one for £45. Pretty reasonable, considering I can't seem to get one anywhere else!
 
Just checked with a Saab dealer - they show the part on their system as available separately, priced at £277 +VAT... but NOBODY has one available, not even the factory! That's that idea out the window then...

You do have to sometimes have wonder just where these people get their prices from. £277.00 plus Vat is seriously over the top for something that probably takes less than £30.00 to make.
 
You do have to sometimes have wonder just where these people get their prices from. £277.00 plus Vat is seriously over the top for something that probably takes less than £30.00 to make.

It's just a pressure switch FFS, probably knocking them out in China at tuppence a bucket full:rolleyes:
 
Years ago i did a tour of the Longbridge car plant. In the gearbox shop they were making first motion shafts for one of their vehicles that cost, if scrapped £9.70. That included making the shaft cutting a gear and laser welding them together. All done on automatic machines. Try buying one for anything like that price.
 
just an idea, local hydraulic place makes seals and custom activators etc-is it possible that a hydraulic shop can find you something suitable.

Do you have any idea of the make or part numbers that may help find one if you post them
 
just an idea, local hydraulic place makes seals and custom activators etc-is it possible that a hydraulic shop can find you something suitable.

Do you have any idea of the make or part numbers that may help find one if you post them


If it's the main switch it is quite a complicated three pole unit, with differing switching according to pressure, not just an on off switch. Look at the diagrams. Reference Z 104. Never the less it's way over the top price wise in my view.
 
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just an idea, local hydraulic place makes seals and custom activators etc-is it possible that a hydraulic shop can find you something suitable.

Do you have any idea of the make or part numbers that may help find one if you post them

I couldnt find the original Wabco part number - that was one of the avenues I looked into.
 
Wasn't that in one of my links?

Not that I could see...

Just discovered I can get the ABS light to go out if I 'manually' run the pump long enough... So at least part of the switch is working. Rigged a lead with a switch on the end to ground the pump relay, so I can drive it if I absolutely have to. My replacement switch from Emmotts should arrive tomorrow, along with a new accumulator - thought I might as well change that out as well whilst I have the brake system 'open' - saves me having to do the ball-aching bleed procedure twice!
 
I had the same problem turned out to be the ABS pressure switch sticking what I did was to run a wire from the neg side of the battery to the black and yellow wire on the back of the pressure switch this made the pump run constantly which eliminated something wrong with the pump itself so I changed the pressure switch and problem solved
 
I had the same problem turned out to be the ABS pressure switch sticking what I did was to run a wire from the neg side of the battery to the black and yellow wire on the back of the pressure switch this made the pump run constantly which eliminated something wrong with the pump itself so I changed the pressure switch and problem solved

Do you have a source for the pressure switch other than taking one off an old ABS pump?
 
SUCCESS!! ...or at least it seems...

Switch arrived from Emmotts today. Got the old one out in-situ... It has 36mm flats on it, but not enough clearance between the switch and pump bodies to get a big socket on it. I just about managed to get it initially loosened with a Viscous Fan spanner, but then had to undo the pump mounts to move it around and get enough of a turn on it to remove it completely. Be aware that the switch body is milled Aluminium and is easily damaged by a steel spanner! Had shedloads of brake fluid come out, so a small thin tray of some sort underneath it would have been a good idea... The absorbent cloth I stuffed under there was quickly overwhelmed! Thankfully, the brake fluid followed a path that took it away from the top of the air spring, hoses, anything rubber, etc so hopefully I got away with it... Just had to thoroughly clean it off the bodywork.

Now, pump runs as soon as the ign is turned on, pressurises the system and stops after a seemingly sensible time. Brake pedal is nice and firm too. Won't get a chance to road test it until the Nagger get back from work... Not too keen on having the Clarkylets in the car until I've proven the brakes work!
 
SUCCESS!! ...or at least it seems...

Switch arrived from Emmotts today. Got the old one out in-situ... It has 36mm flats on it, but not enough clearance between the switch and pump bodies to get a big socket on it. I just about managed to get it initially loosened with a Viscous Fan spanner, but then had to undo the pump mounts to move it around and get enough of a turn on it to remove it completely. Be aware that the switch body is milled Aluminium and is easily damaged by a steel spanner! Had shedloads of brake fluid come out, so a small thin tray of some sort underneath it would have been a good idea... The absorbent cloth I stuffed under there was quickly overwhelmed! Thankfully, the brake fluid followed a path that took it away from the top of the air spring, hoses, anything rubber, etc so hopefully I got away with it... Just had to thoroughly clean it off the bodywork.

Now, pump runs as soon as the ign is turned on, pressurises the system and stops after a seemingly sensible time. Brake pedal is nice and firm too. Won't get a chance to road test it until the Nagger get back from work... Not too keen on having the Clarkylets in the car until I've proven the brakes work!

Julie Driscoll - This Wheel's On Fire (1968) - YouTube
 
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