I suspected my FL1 rear diff’s front shock-absorber was faulty, having heard knocks when previously driving/gear-changing. Having researched the diff’s noises, which is a common problem, and how to go about replacing the shocks, I decided to visually investigate. I discovered the rubber was indeed broken and rotten-looking. A bit of a mess, really.
To begin with, the entire operation took me only 45 minutes; my wife was monitoring the job and the time it took. And this included putting our car onto a set of ramps. See the picture. The small and heavy mill-wheel and rock was there to prevent the ramps slipping on the concrete as I revered onto them. They did that perfectly.
Okay, the job of replacement went thus…
It was only the front shock that needed replacing so that was all I did. I will do the others at a later date. I had intended to remove the rear exhaust, as was shown on a YouTube video as well as mentioned by others who had already done what I intended to do. I decided not to remove the silencer as the clearance provided by my ramps looked adequate enough to carry out the work with all in situ. So that saved some work as well as time.
The three 15mm shock absorber central bolts were removed, and the two 13mm mounting bolts for the front shock, the one being replaced. So, only 5 bolts in total were removed.
Once the 3 central bolts and the two bracket mounting bolts were removed the rear diff was easy to manipulate in order to remove and replace the faulty shock.
Then it was a simple case of fitting the replacement bracket’s 13mm bolts followed by the three 15mm bolts – all greased to aid fitting as well as providing protection.
45 minutes and the job was complete.
Taking the car off the ramps and tidying away the tools took a further 10 minutes.
Then it was a simple lunch in the Spanish sunshine with a nice cold beer.
I wish all the jobs were as easy to do.
To begin with, the entire operation took me only 45 minutes; my wife was monitoring the job and the time it took. And this included putting our car onto a set of ramps. See the picture. The small and heavy mill-wheel and rock was there to prevent the ramps slipping on the concrete as I revered onto them. They did that perfectly.
Okay, the job of replacement went thus…
It was only the front shock that needed replacing so that was all I did. I will do the others at a later date. I had intended to remove the rear exhaust, as was shown on a YouTube video as well as mentioned by others who had already done what I intended to do. I decided not to remove the silencer as the clearance provided by my ramps looked adequate enough to carry out the work with all in situ. So that saved some work as well as time.
The three 15mm shock absorber central bolts were removed, and the two 13mm mounting bolts for the front shock, the one being replaced. So, only 5 bolts in total were removed.
Once the 3 central bolts and the two bracket mounting bolts were removed the rear diff was easy to manipulate in order to remove and replace the faulty shock.
Then it was a simple case of fitting the replacement bracket’s 13mm bolts followed by the three 15mm bolts – all greased to aid fitting as well as providing protection.
45 minutes and the job was complete.
Taking the car off the ramps and tidying away the tools took a further 10 minutes.
Then it was a simple lunch in the Spanish sunshine with a nice cold beer.
I wish all the jobs were as easy to do.