P38A Fuse box repair

biketeacherdave · Feb 18, 2021

He we go, started on another fuse box repair. This is Pete's fb. It has the usual relay 7 burn out but also some water damage and a lot of dry joints/bad solder connections. All the pillars were also cracking at the board.
Extensive resoldering required and iv reinforced the circuit board on a couple of places.

biketeacherdave · Feb 18, 2021

biketeacherdave · Feb 18, 2021

tomcat59alan · Feb 18, 2021

biketeacherdave said:
View attachment 231185
View attachment 231186

That will keep you busy during lockdown Dave.

biketeacherdave · Feb 18, 2021

It's all pretty much fixed now a couple of hours soldering and fixing the circuit board in a couple of places it's as good as new and future proofed.
Just got the clean up the relay clamps and reassemble.
That's tomorrows jobs you go a bit fuzzy eyed staring at a board for that long.

pete12345 · Feb 18, 2021

Cheers Dave just logged on and seen post

pete12345 · Feb 18, 2021

Any ideas why that relay 7 burns out on so many occasions

biketeacherdave · Feb 19, 2021

Relay 6 and 7 control left and right blower motors, so they draw a lot of current . It's worth checking your pollen filters arnt blocked as this can causing the overheating.

pete12345 · Feb 19, 2021

Cheers that’s on the to list once I’ve got other jobs finished there all coming out and being replaced

biketeacherdave · Feb 19, 2021

All done ready to post back

pete12345 · Feb 19, 2021

Another great job done thanks very much for your help and advice on phone

Mark Piercy · Feb 19, 2021

What a bloody star mate.

pete12345 · Feb 19, 2021

Yer would rather give it to someone who knows what they doing than bodge out myself

biketeacherdave · Feb 23, 2021

All posted hopefully arrives tomorrow

pete12345 · Feb 23, 2021

Yer cheers Dave I’ve recharged battery will put them back on tomorrow I’ve it arrives early enough

Rubberknees · Feb 24, 2021

biketeacherdave said:
It's all pretty much fixed now a couple of hours soldering and fixing the circuit board in a couple of places it's as good as new and future proofed.
Just got the clean up the relay clamps and reassemble.
That's tomorrows jobs you go a bit fuzzy eyed staring at a board for that long.
View attachment 231210

I've gone fuzzy eyed looking after 2mins

pete12345 · Feb 24, 2021

Cheers Dave all back and fitted

biketeacherdave · Feb 24, 2021

Nice 1 pete

P38A Fuse box repair

biketeacherdave

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