Discovery 2 off-road modifications

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Not that I'm wanting to disagree with you. But slapping on +2 HD springs is usually a way to make a vehicle perform worse off road.

Like I said, they're not great. If I had the choice again I'd probably get a better quality set but HD wasn't for the off road element. As well as a play thing my D2 works for a living. I tow a fair bit and HD seemed the right choice. But this isn't about my vehicle. Just saying what I've got.
 
Interesting thread. Not sure I can help or not, but I can share my insight and thoughts with you.

1. You seem to plan to spend massive sums of money. No probs, it's your choice. But there might be other vehicles worth spending less on, depending on your final goals.

2. Understand the limitations of what you are doing and wanting to achieve. A D2 will always be a fairly large 4x4 with long overhangs front and rear. This means they will always be a bit bulky off road in the UK and likely more prone to damage. Not a problem if you don't mind taking some damage, but worth noting if you are wanting to keep it looking tidy.

3. I'm assuming you are in the UK?

4. A question to you. What are you wanting to achieve? There simply is no ultimate 4x4 setup, as it depends what attributes you are wanting to exploit.

For example, this is a mud truck. They generally are required to wade through very deep water and mud, in large, often open area's. They don't need much in the way of steering lock, or be that stable on uneven terrain or side slopes. i.e. for rock crawling they'd likely be pretty rubbish.

I admit, they often look cool and very 'monster truck' like.

Sedate example:
Mud-Trucks-for-sale.jpg


Extreme example:
ford-super-duty-mud-truck.jpg




Now for rock crawling you want a completely different type of vehicle to a mud truck. You want something much smaller and lighter. Much lower centre of gravity and a lot less lift. What you do want is suspension travel and stability. Short overhangs are good too, where they are largely unimportant on a mud truck.

Note how much smaller less lifted they are compared to the mud trucks.



UTM%204468%20004.jpg



So why am I showing you these?

Basically to highlight the different solutions needed for different off road terrain and disciplines.

In the UK we don't tend to have either extremes of mud pits or pure rock crawling. But what we do get is a lot of muddy uneven terrain with plenty of slopes, hills and ditches. And lots of trees!

This means you probably want a vehicle somewhere in between. i.e. HIGH stability is vitality important. Suitable wading ability, but maybe not on a giant scale nor lifted to extremes.


I'm not telling what you should do, just trying to give some food for thought.... :)


5. Actual intended use. Highly related to my previous point. I see you have mentioned green laning. Now lets be brutally honest, for something like 95% of all green lanes in the UK for maybe 95% of the time, a stock Discovery on AT's is probably more than capable. You do NOT need an extreme truck for green lanes.

I'll go as far as saying, you probably shouldn't even take an extreme truck on green lanes, as it just promotes a bad image and likely causes more ground damage than anything else.


There are P&P sites, now don't get me wrong. These can be loads of fun. But there is likely a limitation to just driving aimlessly around trying to get stuck. The novelty probably will ware off, as in the end, once you've been stuck in the same place time and time again, you'll probably just get a little bored with it.

To this end, I would advise not building a 4x4 with the sole purpose of P&P sites.


There are competitions. These aren't for everyone either. But they will generally test both the vehicle and the drive a lot more than a P&P site will. If you think there is a remote chance you'll want a go at this (and there should be, as it's great fun!!!). Then consider what attributes will be needed to make it a capable competition machine.

There are many types of competition, ranging from RTV trials through to Comp Safari speed events.

6. Along these lines, it's well worth spending some effort reading up and understanding how suspension works or why certain things work. It's very easy to spend a fortune on a pile of shiny parts, but only to find out that they don't really work well together or maybe not at all.

In fact it's amazing how many modded Land Rovers, especially Discovery's there are, that actually perform worse off road than they did when stock.


7. As an example, you've mentioned dislocation cones several times. Well my question is, 'why' do you want or feel you need dislocation cones? Do you understand what they actually are offering? And more importantly do you understand the limitations they also bring?

I'm not saying don't get them. I'm saying get them for the right reasons and knowing exactly what they are offering and what they might not be offering.


8. As for lifting a Disco, there is a link in my sig you might want to click and read, rather than me re-type it all here.

However the cliffnotes are. You probably want to lift the vehicle the minimal amount you can to achieve the suspension travel and wheel fitment you want.

Body lifts and body trimming are likely 'better' solutions, if actual off road performance and ability are what you are after, rather than jacking a vehicle high up in the air. But suspension is part of a package and should be considered with other components and intended use.


However as an example of what can be done easily. This is my old Disco, it's running 33.11.50R15 Simex's, they measure almost 34" tall.

And.... it's on 100% stock suspension. Stock spring, shocks the lot.



Stock suspension is actually a very good compromise for all round general use, as it'll work well off road and on road. Now I'm not claiming this was the ultimate setup, it certainly wasn't. But it was a good setup as it still drove and handled well on the road. But also flexed fairly well off road. Because it retained all the positive attributes of the standard setup and wasn't riding a mile high in the air on a super rigid HD suspension lift.

With a traction aid like TCS or some different axle diffs, it would have been extremely capable.

9. Do remember a good suspension system should allow plenty of up travel as well as down travel. So 'lifting' to fit bigger tyres only works if the suspension is never going to be compressed, as compressed suspension completely negates the lift.

10. I did watch the vid of the blue D2 you posted (running the same Simex tread as me :D ). It does look nice and Tonka toy like. The only thing to note is, we simply don't have terrain really like that all that often in the UK. Some parts might be rocky, but our Green Lanes really aren't like the American and Australian trails they go wheeling and 4x4'ing on. Remember Green Lanes are actually roads, i.e. ON road driving, not off.

To that extent, some of the most capable 4x4's on UK terrain look like this:



Worth noting is, as a rule they are not large lifted vehicles...


11. As for the suspension on your D2. I honestly think the best thing is for you to do some research and then pick or design a setup that will actually suit your needs and goals with the vehicle. But base your selection on an 'informed' opinion, by understanding how and why the different setups work and for what sort of use. Rather than just buying what some bloke on a forum told you to get :D

My own personal view would be, a 4" lift sounds excessive and will likely mostly result in a taller vehicle that is less stable on uneven ground. And you'll also likely hit lots of issues with on road driving too. And I suspect you may struggle to retain good suspension travel and a lift of that height.

ACE is awesome. I'd try and keep it, even more so on a lifted vehicle.

Air suspension can be good, don't dismiss it straight away.

Dislocating suspension system often look good in photos and for RTI ramps, but in practice probably try to solve a problem that doesn't exist and they do create other issues all of their own. My own preference would be for a retained system with good balanced suspension travel on both the front and rear axles.
Yeah I do plan on spending a fair bit on it. I've been wanting to do this to one of my Land Rovers for ages. Yes I accept it is a large 4x4 with a bad overhang. I think this is even more of a reason to lift it to Imotive rear departure angle, I also am going to fit a more slimline tow bar as mine pokes down quite a bit and makes it a lot worse. I also will fit a heavy duty bumper to deal with the abuse.
Yes I am in the U.K.!
I am aware that there is no ultimate setup. Ideally I would like something suited to our terrain. My reason for lifting is that I would prefer that as an alternative to cutting the bodywork and clearancing etc if I could get away with just 2" and some clearancing I would consider it.
I only said laning at first just to get a feel and then I wish to go to some serious places and really test it as a machine. I think completions are where I'd like to end up. With the dislocation thing what I'm trying to achieve is maximum articulation to keep all 4 wheels on the ground as much as possible for maximum traction and stability. To get some serious articulation I understand dislocation is enevitable.
My disco 1 was lifted 4" and I felt that had reasonable manners. Your right I would rather have proper suspension travel than all out lift. With out the travel it's useless.
Your disco 1 how much did you have to trim out of it? Also did you not fit extended bump stops to help with rubbing?
You can't get much more travel than stock without spring dislocation can you?
What I'm after I think is good suspension articulation that works with the 33" tyres.
I appreciate your time to write that reply, must have taken you ages!
 
Yeah I do plan on spending a fair bit on it. I've been wanting to do this to one of my Land Rovers for ages. Yes I accept it is a large 4x4 with a bad overhang. I think this is even more of a reason to lift it to Imotive rear departure angle, I also am going to fit a more slimline tow bar as mine pokes down quite a bit and makes it a lot worse. I also will fit a heavy duty bumper to deal with the abuse.
Yes I am in the U.K.!
I am aware that there is no ultimate setup. Ideally I would like something suited to our terrain. My reason for lifting is that I would prefer that as an alternative to cutting the bodywork and clearancing etc if I could get away with just 2" and some clearancing I would consider it.
I only said laning at first just to get a feel and then I wish to go to some serious places and really test it as a machine. I think completions are where I'd like to end up. With the dislocation thing what I'm trying to achieve is maximum articulation to keep all 4 wheels on the ground as much as possible for maximum traction and stability. To get some serious articulation I understand dislocation is enevitable.
My disco 1 was lifted 4" and I felt that had reasonable manners. Your right I would rather have proper suspension travel than all out lift. With out the travel it's useless.
Your disco 1 how much did you have to trim out of it? Also did you not fit extended bump stops to help with rubbing?
You can't get much more travel than stock without spring dislocation can you?
What I'm after I think is good suspension articulation that works with the 33" tyres.
I appreciate your time to write that reply, must have taken you ages!
No probs, I enjoy talking 4x4's, well when I'm not out playing with them anyhow :D

I had stock bump stops on my Disco. I don't really like the idea of extended ones, all they do is limit up travel for the most part. Didn't really have much rubbing. But I did hack a fair bit off the arches.

This is with the rear wheel pretty well stuffed up in the arch and the suspension compressed (the other rear wheel is almost fully extended, although you can't see it in this photo). The stock body work extended down quite a bit further down than the aftermarket arches. At the top of the wheel maybe 6" of arch cut away.




As for dislocation cones, the main issue is, you loose the downward pressure from the spring. If you think about it, a suspension spring wants to expand, pushing the body away from the axle. Only the weight of the body/chassis prevent it extending all the way. But under articulation this helps as it pushes the wheel into the ground.

When dislocated you don't have this, you only have the weight of the wheel on the ground. So despite making contact with the ground, you may find it hasn't got as much traction as you'd think it should have. And as a secondary issue, as the wheel moves back upwards it is now largely uncontrolled as the body will freefall with just the shock slowing it down. Hence why dislocating systems can be so noisy when relocating the spring. This can cause stability issues.

My personal preference would be to use a longer shock, possible with different upper mounts, so that the shock length can accommodate the length of travel offered by the axle and other suspension components. And then use a soft long spring.

Flatdog make some +3" standard rate springs. This means you'll get a small lift, but similar ride and handling to a stock vehicle. But it will allow the spring to extend a lot further, before the need of dislocating. Now you could still have it dislocating if you still had more travel, but chances are, it would rarely need to.

With a D2 however, the Watts linkage and axle setup will probably mean you won't get as much travel as the A frame setup of a Disco 1 or Defender. So you may never need dislocation cones with a well chosen setup.

At the front, the very nature of how the radius arms work mean you'll never get as much flex as the rear axle. And again probably very little need for dislocation cones if you select the right spring length to begin with.

NOTE: off road you'll want soft supple springs. HD springs are often longer or used for lifts, but as a rule don't flex as well, they are just too stiff.


And YES do definitely have a go at competition. The ALRC are the largest association of Land Rover clubs and run events every month all over the country.
Find your local club here:
http://www.alrc.co.uk/member_clubs.htm

The ALRC have just introduced a new 'Q' class which is specifically designed for modded vehicles such as what you are planning. This was a modded 90 at our event on Sunday just gone.
 
@300bhp/ton I don't know if you can confirm or deny it, but adding diff lockers to both axles as well as the T-Box isn't a particularly good idea. I have heard that the best way might be a CDL and a diff locker on the front axle. Would that be correct?
whys that ?cdl wont help if you have a front and rear wheel slipping apart from the action of tc
 
@300bhp/ton I don't know if you can confirm or deny it, but adding diff lockers to both axles as well as the T-Box isn't a particularly good idea. I have heard that the best way might be a CDL and a diff locker on the front axle. Would that be correct?
It really depends what you end goal is and the terrain you are on.

The TCS is hugely impressive, but the open centre diff in the D2 means it sometimes has to work overtime and can become overwhelmed.

Axle diff locks can be affective, although can get you very stuck. And they aren't dynamic, meaning it will force the wheels to spin at the same speed. Which sometimes might not be the best solution. They are great for American style rock crawling as they are proactive, where as TCS is reactive and will require some wheel slip before it activates.

If you are fitting a locking diff to only one axle, generally the rear will work better. It'll help more on hill climbs and keep the vehicle straighter on steep descents.

But there are use cases where a front diff might prove to be an advantage.

With TCS equipped for mud driving, I think I'd actually go down the ATB limited slip diff route for the axles. It'll compliment the TCS very well and keep all 4 wheels spinning on slippery surfaces and should you live a wheel the TCS will make them react similar to a full on locker. But you get the advantages that you can use them on the road with enhanced road performance and it won't affect your turning circle. Diff lockers will make it so it won't want to steer and on slippery mud can make it very hard to turn well. Although this is most important for trials competitions.

A standard locking centre diff would make the whole thing work a lot better, as the TCS would only have to deal with one axle in isolation, rather than trying to brake an entire axle to make other one drive.

You can even get a lockable LSD centre diff these days too, which would likely offer the best of all worlds.
 
@300bhp/ton I don't know if you can confirm or deny it, but adding diff lockers to both axles as well as the T-Box isn't a particularly good idea. I have heard that the best way might be a CDL and a diff locker on the front axle. Would that be correct?
I would agree on the basis that you're mainly going to need lockers and maximum traction when heading up an incline of some form, like a hill climb or the sort, where the front is going to have alot less weight on as it transfers to the back wheels, giving them more traction anyway. Downhill more traction is at the front but gravity does the work for you, and you also then can lock it for even more safety, either that or i could be the other way around
 
If you lock uo front and rear axles, but without CDL, surely you wont have full lock as the CD will still sent oomph to the axle (not wheel) with least resistance, whether its locked up or not? Kinda contradicting my last post
 
It really depends what you end goal is and the terrain you are on.

The TCS is hugely impressive, but the open centre diff in the D2 means it sometimes has to work overtime and can become overwhelmed.

Axle diff locks can be affective, although can get you very stuck. And they aren't dynamic, meaning it will force the wheels to spin at the same speed. Which sometimes might not be the best solution. They are great for American style rock crawling as they are proactive, where as TCS is reactive and will require some wheel slip before it activates.

If you are fitting a locking diff to only one axle, generally the rear will work better. It'll help more on hill climbs and keep the vehicle straighter on steep descents.

But there are use cases where a front diff might prove to be an advantage.

With TCS equipped for mud driving, I think I'd actually go down the ATB limited slip diff route for the axles. It'll compliment the TCS very well and keep all 4 wheels spinning on slippery surfaces and should you live a wheel the TCS will make them react similar to a full on locker. But you get the advantages that you can use them on the road with enhanced road performance and it won't affect your turning circle. Diff lockers will make it so it won't want to steer and on slippery mud can make it very hard to turn well. Although this is most important for trials competitions.

A standard locking centre diff would make the whole thing work a lot better, as the TCS would only have to deal with one axle in isolation, rather than trying to brake an entire axle to make other one drive.

You can even get a lockable LSD centre diff these days too, which would likely offer the best of all worlds.
The beauty of having the lockers there is that you can switch them off when you don't need them, and still use the TC! It gives you options.
What you said there about the soft springs +3" that sounds like what I need. I understand what you mean now about dislocation cones much better to have the spring under some compression at all times and have the articulation aswell, maybe not as much but more useful.
 
With a soft spring compressed more you would have to ensure that the axle touched the bump stop before the spring is complete compressed?
 
Those +3" springs how much lift would they give roughly? @300bhp/ton does anyone do any other sizes? I think I would still like 2" of lift to reduce the amount I have to cut out to fit the 33" tyres properly.
 
softer longer springs sound nice, but without the lift to accomodate it, as one side compress's you can end up with the coils touching each other so limiting all suspension travel, a better solution is a progressive rate spring, which in theory at least, keeps a supple ride but still allows the full upward travel
 
I thought that, there are a lot of factors that will affect it. It would have to be tailored to suit my vehicle. The spring would have to be stiff enough to remain good ride height but soft enough to flex through the terrain. Soft and as long as a spring I can get away with really for my application.
 
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