Apologies for the massively thread derail from Watts linkages...
Probably find the rest of the chassis is not much better, especially at the front, behind the front bumper.
Well I hope not, but we'll find out. I've taken it to a man with a good reputation locally. He's going to get it on the ramp and set about it with the hammer before cutting anything, so if it's bad forward of the 1/2 chassis section then I'll take a view (and probably scrap it). Assuming he finds nothing too scary forwards of where the new section goes on, he'll do it for a fixed price.
I would do the welding myself but a) I need the vehicle at the moment, so time is of the essence, b) it's too farkin' cold to be lying on the floor outside cutting and welding and c) my father in law has my MiG and is evasive every time I ask about getting it back. I know he's been using it, so I guess he wants to hang on to it for a bit longer...
Two years ago I started welding back to middle, this year I done middle to front, that's the whole chassis plated either in zintec or stainless, I learned a lot and would never do it again, body off is the way to go, spent 6 weeks lying on my back after work doing first part, since learned that chassis could have been removed in a weekend with a 2 post.
Yeah. There's a second hand chassis on T'bay for about 500 notes. Needs a bit of work, but it did occur to me to buy that, repair where required and then take it off to be acid bath pickled and hot dipped galvanised. Undoubtedly not as good as a brand new chassis, but probably do-able for £1,000. Of course then I'd just need to change it over...
I've just sat and read your thread, sadly you've gone from bushes to a half chassis very rapidly, don't envy you, pain in the hole!!!
I saw a while back that there was someone doing galvo D2 chassis, hard to justify in reality unless you can see a 10+yr life span for the rest of the vehicle?
Quite. I like the old girl, but anything could happen in the next 10 years. I watch with interest every budget - if diesel goes up to £2/litre or they do something stupid with VED, then painful as it is I think we might be parting company.
Sorry, couldn't help myself and went off hunting for a D2 galvo chassis,
£3,500 ~ £4,500???
I even magnified it to make sure I wasn't seeing things, you can get a Puma 130 Defender chassis for £2100 delivered and that is a feeerkin big lump of metal!!!
Can't see the justification for the 60% price leap, it's not as though they've not been making them for a few years now & the R&D into manufacturing jigs can be tax written off in order to make them more attractive surely?
Seems odd. Perhaps it's the relatively low numbers being sold? I know a re-chassis on a Series or a Defender often makes good financial sense, but a Disco 2 can be had for not very much money at all. From a financial perspective the cost makes it a write off for even the nicest, most pampered, lowest mileage D2
Our D2, love or hate, it's hard to decide at times.
Yeah, I do love the old girl. And my wife, despite announcing when we were first going out that "no one needs a car with an engine bigger than 1 litre" now loves the old thing too!
Fingers crossed the front bit of the chassis is good and the bloke I've taken it to does a decent job on the rest!