I didn't think the compression was _too_ bad, which is why I didn't redo the engine while it was out. But I realise it isn't perfect.
However, I now wonder whether I did that test with the engine cold. I repeated the test today after it had warmed up properly, and I got some much better figures:
Figures were, bar (psi):
Cylinder Dry Wet
1 10.6 (155) 11.2 (162)
2 11.5 (165) 11.6 (168)
3 9.9 (142) 10.1 (148)
4 10.0 (145) 10.1 (148)
So actually, I'm quite happy with that.
Reset the tappets. Checked and adjusted timing. I'm on an electronic distributor, so can't do timing statically, but I used a timing light. Am I correct in assuming this should be done with the vacuum advance to the dizzy disconnected? I've set it at TDC which I think is correct for an 8:1 engine. But as soon as I connect the vacuum advance, even at idle, it jumps to guessing around 10 degrees BTDC. Is this expected? It does seem to run smoother like that.
I should point out that it's not an original S3 engine....I think it's a 5MB engine from a 90/110 according to the 11Hxxxxxxx engine number. But the pulley seems to be completely alien. I've got my own mark on the pulley when I determined where TDC was, but I have no other angle marks to work with.
Anyway, after all this, it still wasn't running as cleanly as I would have liked, so I decided to clean the carb out again, too.
Some gunk at the bottom of the float chamber, and I'm sure all jets are now clear. But the really interesting thing is the throttle spindle. There is a tab on a linkage from the choke that holds the throttle stop slightly open when the choke is partly open. This seems to be significantly bent, such that it was never going to effect the throttle stop. So I've bent this back into position, and along with the clean up, it now seems to be running better, and I can at least adjust the idle speed slightly from within the cab using the choke. I was wondering why pulling the choke a little wasn't raising the idle speed as I was expecting it to.
No idea how this got bent. It took a fair bit of effort to straighten it out again. I'm sure it was right when I fitted it, and the only other person who's been near it would have been the MoT tester when was checking the emissions. Not sure why he would have needed to have tampered with this, though. Hmmm....
Anyway, rain stopped play, today, but it does seem better. I'll take it for a proper run sometime in the next few days to be sure.