Discodevon
Well-Known Member
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Yes I am, the better stuff not the proper crappy stuffare you talking about the genuine or branded goods britpart sell or just the cheap pattern they also sell
Yes I am, the better stuff not the proper crappy stuffare you talking about the genuine or branded goods britpart sell or just the cheap pattern they also sell
I don’t know the engines in the d3/4 but being they have so much power, somethings bound to fail over timeThat's an interesting read and something I'd considered myself, after looking at a couple of broken TDV6 cranks.
I suspect the crank will last as well as the original, providing it's made to the same spec.
It looks like it's design of the engine that's the main issue, not the the manufacturing of the crank.
The linked report is basically saying that the bearings aren't large enough to deal with the loads imposed on them. This would lead to two failure modes of the bottom end, neither is predictable or really avoidable without more involved maintenance.
The bearings being under sized appears to cause the shells under the most load (centre two) to be "hammered" down, which increases the bearing running clearance. When the centre bearings in an engine get more slop than the end bearings, there's a bending force applied to the crank. This constant bending will eventually lead to sudden crank failure, which could well take out the block as well.
The other problem with these bearing being overloaded and "hammered" is reducing the "crush" fit that is designed in to keep them solid in the block. If the "crush" relaxes, then the bearing can rotate and seal off the vital oil supply to itself and the crank pin journal the drilling in the crank feeds. The engine that was investigated showed rotation of the main, partially blocked oil was and the overheating of the crank pin. This lead to seizure of that bearing, which stalled the engine, so block damage would be minimal.
Some engines fail in a far more catastrophic manor when the crank breaks, which renders them as scrap.
This report leaves one question unanswered imo. This question is, how to ensure long term reliability of the TDV6.
To this question I would give a simple answer, you can't, definitively.
However if the bearings are under sized for the job they are being asked, then it is potentially possible to increase the service life of the engine. This would involve replacing the bearings at intervals throughout the engine's life. This may sound excessive, but it's better to replace the bearings at say 50K mile intervals, than replace the whole engine at 80 to 120K intervals.
This is the exact same process used by builders of high performance racing engines. An example of would be an engine from a BTCC car, where the engines are stripped, cleaned, wearables replaced and reassembled every few hundred race miles. This process which seem excessive, is necessary if in race reliability is important.
So if the same philosophy of fix before it can't be fixed is applied, the D3/4 engine could have a long service life.
Just my thoughts on it anyway.
I don’t know the engines in the d3/4 but being they have so much power, somethings bound to fail over time
The D4 does have a lot of power, but the D3 version is making a conservative 190 Bhp. A well designed diesel engine of 2.7 or 3 litres shouldn't suffer catastrophic crank or bearing failure at 80 to 120K miles, regardless of the power it's making.
Any bottom reliability issues were sorted out on the internal combustion engine before the 1940s, so going back to the days of 25K engine rebuilds seems a backwards step to me.
that seems like an admission of guilt from Land Rover. does that mean they will pick up the tab when your engine blows up?Hi mate
Saw this , ref TLO notice
TOPIX article
Reference SSM71816
Models
Discovery 4 / L319
Discovery 3 / L319
Range Rover / L405
Range Rover Sport / L494
Range Rover Sport / L320
Title Crankshaft/Crankshaft Bearing Concerns - TDv6 Diesel Engine
Category Engine
Last modified 06-May-2014 00:00:00
Symptom 499000 Basic Engine
Content
Issue:
Crankshaft/crankshaft bearing failure - TDv6 Diesel Engine.
Cause:
Low incidence of crankshaft failure are being encountered, caused mainly by incorrect location of the main bearing shells during assembly, or through rotation of the shells during normal use. A new procedure has been implemented to ensure:
- more rapid resolution of customer concerns, and
- greater visibility of failure modes in order to improve repair process and parts delivery.
Action:
For any suspected crankshaft/bearing failure, please contact your local Dealer Technical Supportor FRED team for details of the enhanced customer handling procedure.
The list below summarises typical symptoms of crankshaft/bearing failure, but please contact your DTS/FRED team if in any doubt as they will be pleased to offer assistance:
· Crankshaft is seized, engine cannot be turned either via starter motor or crankshaft pulley bolt.
· Oil sump or engine cylinder block is holed, with oil leakage and/or metallic debris found on engine under-tray.
· Engine makes a loud a rumbling/knocking sound when running which worsens as the engine is placed under load. The engine oil pressure warning light may flash or be continuously illuminated, especially at low engine speeds.
View attachment 157229
It's also fitted to the Australian Ford Territory.I.E, believe Land Rover fit deeper engine oil pan sumps for off roading
Jaguar S Type
Jaguar XJ
Jaguar XF
Discovery III
Range Rover Sport
Peugeot 607
Peogeut 407 Coupe
Peugeot 407
Citroen C5
Citroen C6
It obviously shows that they're aware of the issue.that seems like an admission of guilt from Land Rover. does that mean they will pick up the tab when your engine blows up
that seems like an admission of guilt from Land Rover. does that mean they will pick up the tab when your engine blows up?
The engine can come out through the front as the whole front just bolts into place, same as the RR L322.but can be done without removing the body
However many are buying a running Jag S type so can hear and test the engine , using the engine then selling the parts off the Jag and finally getting scrap value for the body
The engine can come out through the front as the whole front just bolts into place, same as the RR L322.
The same can be done with the Peugeot 407/607 or Citroen C5/6, as those aren't particularly expensive vehicles second hand.
just under by 20kgHi mate
I wasn’t 100% ref the front and how much came off , plus bet it’s one hell of a challenge lifting the engine out, think someone mentioned it weighs in excess of 230kg, which if thats right just think that’s just over 1/4 ton , gulp
Would be one hell of an engine hoist to lift it out, assume people remove the transfer and gearbox before lifting the engine , or does enough come off the front to take the whole lot out straight forward in one hit
Imagine u would have to strip all the ancillaries and looms off and swap them over, Inc the deeper D3 sump
Dam site cheaper than 5k in what many are asking for a rebuilt D3 engine
Plus moved on abit further today with the parasitic battery drain , it’s the drivers seat memory module, I retrofitted electric seats and had to bypass the module but is used like a wiring centre
If that’s 100% at fault will pull the fuse and then buy an 8 x way seat switch pack and seat loom and do away with the memory module completely
Managed to get myself a D4 steering wheel which I’ll fit later , see I’ve got to get some modified pcbs that replace the original ones in the switches to allow the D4 wheel to talk to the D3 system , all good fun
So in theory will end up like the second / third pic
View attachment 157277 View attachment 157278 View attachment 157279
just under by 20kg
The whole front unbolts, so leaving a huge hole between the wings to pull the engine through.I wasn’t 100% ref the front and how much came off ,
It's probably 230Kgs dressed weight, which includes all ancillarys. You could likely loose 50Kgs by removing all ancillarys before stripping the engine out.plus bet it’s one hell of a challenge lifting the engine out, think someone mentioned it weighs in excess of 230kg, which if thats right just think that’s just over 1/4 ton , gulp
1/4 ton is nothing for a decent engine crane, or even a reasonable cheap one.Would be one hell of an engine hoist to lift it out,
The whole lot will need come forwards a few inches, so the upper bell housing bolts can be accessed. Once the box is free from the engine, the box can remain in the transmission tunnel.assume people remove the transfer and gearbox before lifting the engine , or does enough come off the front to take the whole lot out straight forward in one hit
Dam site cheaper than 5k in what many are asking for a rebuilt D3 engine
The whole front unbolts, so leaving a huge hole between the wings to pull the engine through.
It's probably 230Kgs dressed weight, which includes all ancillarys. You could likely loose 50Kgs by removing all ancillarys before stripping the engine out.
1/4 ton is nothing for a decent engine crane, or even a reasonable cheap one.
My budget engine crane will happily lift 250Kgs at full extension and 1000Kgs at minimum extension. It's what you do with the engine once it's out where the problem comes. It needs to go on a stout trolley so moving it is easy.
The whole lot will need come forwards a few inches, so the upper bell housing bolts can be accessed. Once the box is free from the engine, the box can remain in the transmission tunnel.
Absolutely and less likely to be thrashed if it's from a vehicle that's not considered to be "performance" orientated.
Hi mate
Saw this , ref TLO notice
TOPIX article
Reference SSM71816
Models
Discovery 4 / L319
Discovery 3 / L319
Range Rover / L405
Range Rover Sport / L494
Range Rover Sport / L320
Title Crankshaft/Crankshaft Bearing Concerns - TDv6 Diesel Engine
Category Engine
Last modified 06-May-2014 00:00:00
Symptom 499000 Basic Engine
Content
Issue:
Crankshaft/crankshaft bearing failure - TDv6 Diesel Engine.
Cause:
Low incidence of crankshaft failure are being encountered, caused mainly by incorrect location of the main bearing shells during assembly, or through rotation of the shells during normal use. A new procedure has been implemented to ensure:
- more rapid resolution of customer concerns, and
- greater visibility of failure modes in order to improve repair process and parts delivery.
Action:
For any suspected crankshaft/bearing failure, please contact your local Dealer Technical Supportor FRED team for details of the enhanced customer handling procedure.
The list below summarises typical symptoms of crankshaft/bearing failure, but please contact your DTS/FRED team if in any doubt as they will be pleased to offer assistance:
· Crankshaft is seized, engine cannot be turned either via starter motor or crankshaft pulley bolt.
· Oil sump or engine cylinder block is holed, with oil leakage and/or metallic debris found on engine under-tray.
· Engine makes a loud a rumbling/knocking sound when running which worsens as the engine is placed under load. The engine oil pressure warning light may flash or be continuously illuminated, especially at low engine speeds.
View attachment 157229
I have driven D4s lovely cars but a timebomb.
Heard of issues with D5 as well. Crap for towing compared to D4.
Are there any alternate engines which would fit?
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