Disco 2 ACE

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Cliff4WD

Active Member
Posts
177
Location
E Sussex, UK
Just finished fitting replacement rear ACE pipes as they had corroded through (another common problem). What an absolute bastard of a job! No doubt on a lift in a well equipped garage, this is a fairly straightforward job, but on axle stands on a sloping driveway, I can tell you, it is not! Took me 2 days to get this completed and I've taken quite a bit if skin off of my back.
 
So, all looking good, no leaks now. Down off the stands and topped up fluid, ready for a swerving test drive. Now would you believe it, bloody brake line has burst! Brake fluid all over the drive now. Seems I must have pulled on the brake line getting the ACE pipe in place. My own fault for not dealing with the corroded brake line sooner; it might have stood up to a bit of tugging better.

... Later, have now made up and fitted a replacement brake line. Lots of crap in my eyes clipping it on top of the chassis but job done. Test drive went fine and fingers crossed, I'll get a bit of peace for a while. Getting a bit fed up with rotting Discos now; the novelty has definitely worn off! :confused:
 
So, all looking good, no leaks now. Down off the stands and topped up fluid, ready for a swerving test drive. Now would you believe it, bloody brake line has burst! Brake fluid all over the drive now. Seems I must have pulled on the brake line getting the ACE pipe in place. My own fault for not dealing with the corroded brake line sooner; it might have stood up to a bit of tugging better.

... Later, have now made up and fitted a replacement brake line. Lots of crap in my eyes clipping it on top of the chassis but job done. Test drive went fine and fingers crossed, I'll get a bit of peace for a while. Getting a bit fed up with rotting Discos now; the novelty has definitely worn off! :confused:
Hmmmm, I can imagine it has. I am at that stage where free time is as common to me as unicorns roaming the streets, and my disco among other things in my home that need working on are starting to look like they may have to fend for themselves a while longer..... Disintegrating rear prop donut, worn transmission mounts, oil leak somewhere on the engine, rear shocks needing replacing, slow leak in left rear tire, high beam intermittently working, fog lamp relay needing replacing, intercooler pipes on the verge of splitting open, and driver side door lock needing adjustment would all have to wait
 
Hmm ACE

Rusting rear lines, front leaks

Time for compression fittings and recond. block
 
If the tank went empty see if you have serious activity in it with engine running if not better undo the outlet banjo partially untill you get clean flow there or you may loose the pump soon
 
If the tank went empty see if you have serious activity in it with engine running if not better undo the outlet banjo partially untill you get clean flow there or you may loose the pump soon
Didn't empty the tank Sierrafery; I sealed it with a bit of polythene before undoing the block and banjos to stop it flowing out. I then topped up the tank before running the engine and again as the level dropped down as it filled up the new pipes. I swerved the f*** out of it on test drive and seems ok.
 
I never bothered when mine leaked,I just removed the lot and replaced it with std anti roll bar set up after much research
 
Just finished fitting replacement rear ACE pipes as they had corroded through (another common problem). What an absolute bastard of a job! No doubt on a lift in a well equipped garage, this is a fairly straightforward job, but on axle stands on a sloping driveway, I can tell you, it is not! Took me 2 days to get this completed and I've taken quite a bit if skin off of my back.
Sorry if this has been asked before but is there a certain technique to get the front ACE pipes out of the block??? Thanks in advance
 
sometimes you cant bu an old pipe can be cut to leave an inch or so a 10mm bolt stuffed up and twist both out using molegrips
Thanks guys, have tried the 10mm compression fittings for now to stop the leak we can see and we will see how it goes, fingers crossed I'll get a few more months out of the old girl yet :)
 
Hi all
can anyone help me i have taken the rear ACE pipes off as they are very corroded and need to be replaced, is it possiblel to put a better connection to the pump insted of the plastic clip that goes on there the one i have taken off just fell apart,and is corroded as well i would like to put a better fitting on the pump?if thats possible
 
rear pipes go to the valve block pumps on lhs of engine,to fit new pipe you need seal pack and collets ,unless you have block machined to take hydraulic unions and have hyd pipes made up
 
Getting block machined for 1/4" BSP is best long term bet

My 4 ram pipes are all hose now
 
Getting block machined for 1/4" BSP is best long term bet

My 4 ram pipes are all hose now
Curious as to how you secured the pipes going to the rams, new brackets screwed on the chassis or did you reuse the old pipe brackets? And that awkward bit up over the front strut mounting. Was thinking of using flexi stainless when I do mine, but at £25 a metre won’t be cheap.
Better yet got any pictures?
 
Curious as to how you secured the pipes going to the rams, new brackets screwed on the chassis or did you reuse the old pipe brackets? And that awkward bit up over the front strut mounting. Was thinking of using flexi stainless when I do mine, but at £25 a metre won’t be cheap.
Better yet got any pictures?


Rearrs nothing, just follow the original route, tend to sit where they should

Front, tuck through a few places holding them still

Not much support needed
 
Hi
I am at the moment repairing the chassis, repairs were done in the past, but not very well someone has used alumimum plate and pop rivets:( doesn’t set well with me, so I have strip right back to mid-way point of the chassis, axel is out and now the ACE unit but need new pipes or repair, I will weld new plates on where it is needed, I did think about an half chassis but i think a good repair will last for some years if it is done right.so easy to replace pipes for the ACE unit,its just finding the the right way to do it with out spending to much like £200 + on new pipes.i will buy new fitting to hold the pipes in place or make them up to suite.
 
Costs around £200 if you have to pay.

£10 per hole = £60, but if you have your own kit, free.

Each pipe around £20

LR ACE Nut - 4 total
2 Dowty washers (LR) - 8 total
4 off
15mm Banjo
2m 1/4"BSP
1/4" BSP male
1/4" BSP Swivel female male

2 x Pump
1/4" BSP to 3/8" BSP End
1m 3/8" BSP hose
Matching pair of 3/8" BSP male or female and 3/8" BSP female or male to 3/8" compression

Now if I pop a pipe, I would get one from any hydraulic place
 
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