back in the shed today, got a wee bit side tracked last couple of days . getting through the stack of bits that were piled in the corner and started to loosely assemble the body . Given the limited space in the shed I have to coat stuff in stages . last stage was the floor panels, body sill panels and outer body sills, 4regardless of temperature, the bed liner stuff seems to dry pretty fast, usually tacky in an hour and hard enough to handle confidently the next day .
Ive got a growing pile of parts to be done in black bed liner coating including the upper and lower dash panels , pedal boxes, battery tray, and selected areas of the chassis as an additional impact protection ..
Stripped the underside of the deluxe bonnet ready to be cleaned up for coating, and have a couple of small repairs to the front panel before coating that inside.. also have a few small brackets and the bonnet to bulkhead drip rail and that should conclude all the protective coating.
It kinda sounds as thought the whole motor has been bodged up with the bed liner coating, but its so expensive ive reserved it for areas that are mostly unseen and areas where rust seems to be a problem like door frames and bulkhead panels.. and wipe clean areas under the bonnet. It also provides a small level of sound deadening, but less so than the massively heavy bitumen based underseal that was stuck to most of it previously .. Whether it provides a good resistance to dirt and rust remains to be seen but overall it looks pretty tidy applied to the backside of every panel and coating the bulkhead and engine bay . Im actually pretty happy with the finish. Remebering that its not a concourse resto, but a good clean reliable and useable rebuild
Had a good look at the back door, on close inspection, the heated rear window is knackered, the wiper motor is buggered, and the door frame lower and a good part ot the uprights are rotten and have been badly repaired with over pieces that have rusted through as well. So given the time it will take to repair and prep the door and replace the heated glass and wiper it was more economical to opt for a new rear door and delete the wiper and heated screen at the same time ..That will also save time on paint prep.. With the plan being to add window tint film to the rear door glass and side windows ( as security, not to pimp it ) plain glass will be an advantage and deleting the wiper will be one less thing to go wrong.
Revisited the diesel heater fitment again. With the front wings and bulkhead loosely fitted to the chassis its a no brainer to fit the diesel heater where the old fan and matrix were located . Fits there great and can utilise the original air intake on the front wing. Plan is to run the exhaust from the heater to its own little silencer , and splice it into the land rover exhaust so the gasses exit the landy tailpipe .. The diesel fuel tank can mount on the front inner wing making filling easier and cleaner. Well thats the plan.. Wednesday will be dedicated to more prep on the bonnet , and painting up small brackets and throttle lincage , cleaning up door latches and catches basically prepping stuff in readiness for use ..
When the body is pretty much back together at the start of the year, the next bigish job is to remove the rear bulkhead and fit a bulkhead support bar. Ive looked at the price of them and decided that I will probably make my own version from box section. Just deciding if I should do it in ali box or good old steel .. most likely be the cheep and cheerful option, but with the roof conversion looming and the need to build a support structure for that im keeping a full alloy frame work in mind, so might make sense doing the bulkhead support in ali and tying everything in .. Will give it some thought ..