200 TDI Replacing the rear axle assy - anything in particular to look out for?

This site contains affiliate links for which LandyZone may be compensated if you make a purchase.

Annie_b

New Member
Posts
9
Hi,

This all started with a task to renew the rear brake pads. The new ones would not go in so after a chat in http://www.landyzone.co.uk/lz/f7/not-enough-room-new-brake-pad-calliper-178796.html I took the hub off to reveal a rear wheel bearing casing that was effectively welded to the axle stub and the rest was welded to the hub, amazing that this was not making a load of noise. New stub and hub required so off comes the old stub and I noticed I inherited 2 sheared bolts where the stub attached to the axle assy.

I thought it was a great idea to renew the other axle stub too and do the lot in terms of new stubs, one new hub (the other was sound), bearings, disks, callipers, and brake lines. 4 bolts sheared taking the NS axle stub off.

Easy outs and drilling for a day and I have a hole in one of the 6 sheered studs and the easy outs just push the drilled casing further into the housing. Waste of time & I have a drill bit grave yard.

New axle assy. Found a second hand casing at a good price, planning on taking the old one off but am looking to make sure I don't sheer any more bolts. I recently replaced the shocks and springs on the back so they are not an issue, it’s the diff that I am worried about in terms of sheering bolts.

Any tips and tricks you might have regarding taking the old one off and lifting the new one into place very much appreciated.

As you might have guessed I am pretty new to this, happy to try fixing this stuff myself & hopefully learning a bit along the way.
 
Axle casing came off over the weekend, some nuts that have not been shifted since 1993 I reckon, new one on order so putting together again should be easy & quick compared to taking it apart. Diff looks in excellent condition so pleased about that at least.
 
Back
Top