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Thank you I'll certainly do this I am also going to remove the inside fuse box and do the same to the connections/plugs at the back with contact cleaner as I suspect these may also be contributing. I have also heard that if an alternator is not producing full charge at startup (13.6-14V) the...

Thanks for the link, I'll see if it helps.

Cheers, I'll have a look.

Ok I've completed a pretty comprehensive rebuild on my 2002 Td5 D2 its a manual - full engine rebuild and all ancillaries uprated where necessary and as I'm in Australia did an EGR removal and a de-cat. It is fitted with the factory ICE anti-theft stuff and this was disabled a long time ago...