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thanks totto, [it's Nooka I've got my eye on] I can see what you mean, but I think the whole pillar is going to be replaced so there'll be just one layer of steel. The only thing I can think of is to make some kind of gasket/shim, but this seems a bit heath robbins.

Yes, I realise that. It's the clip that's the issue. There's no recess for it in the pillar or the hinge. With the hinge bolted up tight there's still a 1 or 2mm gap all around the fixing - like having a spacer washer between the hinge and the pillar. Aside from looking odd, the hinge is...

Hi, I'm new here so hi to everyone and sorry if this is an old subject... I have just removed the doors from my series 2a so that I can sort out the rusty door pillars. In the process the captive nuts have fallen inside the pillars. I'm going to replace the pillars so no real problem there...