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Gates stat on order. Getting the lube prepared !! Ohh err... Thanks to all for input and help.

Thanks. So for reference the small arrow just above cold on gauge is 50 degrees C. When gauge is at 1/4 reading, so half way to vertical, coolant is 60 degrees C. Drove for an hour and reached 60 degrees in traffic !! Think it's time for hose mod !!

Automatic has a very short top hose from engine then hits a fitting. New thermo may just fit, anyone done it ??

These work well. Originals are 16mm top hole, 32mm bottom hole and 26mm depth. https://www.ebay.co.uk/itm/224001269669?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=zOkNuKe6QJO&sssrc=4429486&ssuid=b5qQSb6hQNK&var=&widget_ver=artemis&media=COPY Or these...

Beware! New arms have crap ball joint covers and it is still worth a poly upgrade for the work involved to re do them !!

Or if joints are good fit poly joint covers. They last longer than the rubber ones.

Many thanks. Wondered which way around it went! Am assuming once the original has failed it won't start working again or won't close permanently.

Thanks. FBH is working fine. Looking at the temp gauge with FBH off, the thermostat in engine has failed open. Never passes 1/4 way.

Am going to pull FBH and see what temp gauge does !!

Possibly. I am surprised that the stat has much part to play when engine fully warmed, but looks like it does. Temp gauge does go up and down at the moment so a working stat works hard on a TD4.

https://www.ebay.co.uk/itm/285962076912?mkcid=16&mkevt=1&mkrid=711-127632-2357-0&ssspo=2Jv7l9z1Qdq&sssrc=4429486&ssuid=b5qQSb6hQNK&var=&widget_ver=artemis&media=COPY A tad overpriced I'd say !!

It appears there is nothing that Arctic has not photographed !!

Suggesting that maybe the engine thermostat has failed open??

thanks - or it is working correctly and keeping the coolant up to temperature !! Not had it with any other TD4 and FBH so not sure.

Rave suggests that there is a sensor in the heat exchanger that is used to measure coolant temperature - see extract: The heat exchanger transfers heat generated by combustion to the coolant. A sensor in the heat exchanger provides the ECU with an input of heat exchanger casing temperature...

The ebay compatability guidance is quite random. Especially brakes. I have had sets of pre 2000 disc pads arrive when I ordered post 2000. Many suppliers think all FL1s are the same. Easiest to do you own research and buy what you think. GG is right about any difference being 2000 based year...

Some clarification please. My FBH runs at 5 degrees or below which is correct. When the car is fully warmed up and outside temperature still below 5 degrees it still runs. Reading RAVE, the internal FBH ECU should detect the coolant temperature and then control the FBH as required. Do I have...

Is the gearbox sorted now ?

OK 👍 just ensuring no casualties!

Talking about the gear on the starter motor end. Just checking the fitting hadn't been weakened. But welded should work. Until you want to replace the cog 😀