A bloody fiddly job. Angles, twists and tiny pieces. You can see that the crossmember is supposed to be sandwiched between inner and outer skin. I wonder how many actually do this as you have to chop off a bit more than you’d want to. My pencil...
Just shout if unsure mate. No pro but I’ve gutted one before and got mine in bits now. I’ll update the thread with the bits that need ticking off so it helps others also 👍🏻
This one https://yrmit.co.uk/product/rear-cross-member-floor-support-lr-discovery-1/
@K2tnt You can measure the spot welded brackets from your existing one, chop the lot out, drill the bracket spot welds out then weld them back on to your new...
Got out at it again today, meant to start wire brushing chassis but I’m going to wait till I’ve got some Bilt Hamber to paint it with. I did however make the mistake of investigating the floor by the seats.
Prodding revealed a somewhat rotten...
The panels look ok, they were secondhand actually, off eBay! Someone whose Disco had been written off before he got round to fitting them. Have used YRM before and will prob use them for the other bits I need.
Don’t know if of interest or not, but people may find use in the routine I use for areas like chassis where rust is present but not terminal.
Step one - Clean with degreaser. I use screwfix no nonsense. It’s excellent and doesn’t burn through...
I can’t seem to find a replacement panel for where the rear of the floor attaches to the door step, does anyone know what I’m looking for? The rear crossmember is pretty solid so I’m not planning on replacing that.
They do mate via spot welds. Yeah totally get that - it becomes a mare when outside and you can’t keep it sealed up. I’m sure I saw threaded holes right next to the side pieces too but can’t remember now?
My new floor turned up but I got a load...
Today’s work involved removing what was left of the floor.
Using this as an opportunity to remove and sort the fuel sedimented which was seized up.
I also ended up removing the seat clasp boxes either side as the wheel arches are rusty and will...
Exciting times. I had those panels off quicker than you could change a set of wheels 😂
O/S rear quarter. No damage to the seat belt anchoring area on this one. So thankfully again, no damage to to top of the posts. Get in.
Rich had patched up the rear boot floor, which was fine for few years but 30 year old spot weld seams only last so long.
I’ve decided that it will get totally new floor to go with a new rear crossmember. Even managed to snap my spot weld bit so...
I’m hoping not to remove rear quarter panels. I’m working in the open on the front garden so I don’t have a covered workspace. I’m not that bothered about it being factory fresh as long as it’s solid and safe. Do the three reinforcement beams...
Latest update, productive afternoon yesterday! Got most of the floor out.
The corners are utterly buggered, so I’m hoping the repair panels will help. I’m also going to have to do some fabrication at the bottom of the door panels and...
Ah that’s good to know, I’ll check that area out. Probably best investing in good spot weld drill bit. All the ones I’ve used before had a tendency to snap; is there a trick to stop this?