To be fair I do have hot start fitted.

You reset the static timing on the FIP as per RAVE but also you need to reset the crank bolt (need to use a new one as it is a stretch bolt) using a shim under the crankshaft holding tool. A decent battery and glow-plugs and I suspect the hot start isn't necessary.

It is slightly more borderline with earlier models like ours because the fuel pump doesn't run while cranking and the engine map has quite a high rpm before it accepts the car has started.
Why the crank bolt? No need to touch the crank to adjust the FIP timing.
Easy to mod the fuse box for the third fuel pump circuit, just a 1N4005 diode needed.
 
I begin to suspect autocorrect. I sure as hell didn't mention crankshaft holding tool as there isn't one in the timing tool kit!
 
Not the crank bolt, the cam bolt.

Could have sworn I typed cam. I'll edit it.
the RAVE says to change the cam bolt and if I'm not mistaken also the crank bolt, in addition to the 14 head screws. I only have the new cylinder head screws, I couldn't find the one for the cams, and looking at it it's not damaged, so I'll reuse it. it has a pair of "only" 50nm. the head screws on the other hand have a very high load
 
the RAVE says to change the cam bolt and if I'm not mistaken also the crank bolt, in addition to the 14 head screws. I only have the new cylinder head screws, I couldn't find the one for the cams, and looking at it it's not damaged, so I'll reuse it. it has a pair of "only" 50nm. the head screws on the other hand have a very high load

Rimmer Bros sell the cam bolt. If you search my recent posts on coolant pressure I think I put the part number somewhere.
 
This weekend I continued with the work, after having assembled the sump and the oil pump, I positioned the lower part of the chain and sprockets
catena.JPG

then timing protection casing, I tightened the crankshaft bolt to the expected RAVE brute force, then water pump with metal impeller.
carter chiuso.JPG

Finally the headboard is put on! In this positioning phase I struggled a lot to center the gasket and the centering bushes. Now the gym begins for the long tightening procedure.
testa montata.JPG

After putting the belts in place, I go to measure the compression and here's the surprise, cylinder 2 and 3 no compression! You should know that I live in Umbria, the land of the Saints, everyone was called to order to solve the problem. Everyone got together and pointed out to me that I would have to dismantle the cylinder head again because when putting it in position with the camshaft mounted, I had clumsily bent two valves. So it's my fault alone, they say so but I have some doubts😒
valvole.JPG

The result of the day is
- sore right arm,
- two bent valves,
- unfinished work,
- canonical warning for foul language.
One way or another we will make it 😎
 
This weekend I continued with the work, after having assembled the sump and the oil pump, I positioned the lower part of the chain and sprocketsView attachment 335251
then timing protection casing, I tightened the crankshaft bolt to the expected RAVE brute force, then water pump with metal impeller.View attachment 335255
Finally the headboard is put on! In this positioning phase I struggled a lot to center the gasket and the centering bushes. Now the gym begins for the long tightening procedure.View attachment 335257
After putting the belts in place, I go to measure the compression and here's the surprise, cylinder 2 and 3 no compression! You should know that I live in Umbria, the land of the Saints, everyone was called to order to solve the problem. Everyone got together and pointed out to me that I would have to dismantle the cylinder head again because when putting it in position with the camshaft mounted, I had clumsily bent two valves. So it's my fault alone, they say so but I have some doubts😒View attachment 335258
The result of the day is
- sore right arm,
- two bent valves,
- unfinished work,
- canonical warning for foul language.
One way or another we will make it 😎
Foul language is par for the course, when working on cars!
 

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