Now I'm embarrassed. I've had my Series since July and haven't done anything like the work you've done in a month! Some nice repair work so far - and some hilarious (but very scary) bodges you've discovered.
It gets worse - While i was looking under the body and welding ma chassis, i thought "I'll just check the brake lines" ...... to be greeted by a bodged in Bias valve held in by a cable tie....... so that ****s coming out, then >:/
Anyway - FINALLY got round to finishing the dumbirons tonight
Driver side leg was basically F.U.B.A.R'd so I cut all the ****e out....which left me with a big job on my hands...heres ma leg after the onslaught...
4mm plate is a bitch to bend without a press or guillotine, so notching and seaming is the call of the day..
Outer plate nudged and welded in and out.
All done after tidying up the new leg and a lot of slag falling into my gauntlets and boots. I'm running CO2 ATM, not my normal AR/Co mix - which makes for a less forgiving weldpool if it picks up some ****e...
I've got a little more to weld before I put the front axle back on, but after that, I can paint the bulkhead, and then wheel him in and out while I repair the dash and work on the seatbox etc.
Happy days