Engine out:
I took various pics around the engine bay of the wiring connections on the 1984 5MB diesel. pretty much as Haynes manual, took the drivers side wing off to allow access to the battery tray, most of the bits went in the tub, I used little freezer bags to keep sets of bolts in and labelled up otherwise I would have forgot in the time it took to get it fitted
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Next job was to get the oil and grime off bulkhead and bellhousing and touch up the paintwork
I had a few times where the diesel was syphoning from tank when either the suction of return pipes dropped, a golf tee plugs them nicely.
It now the best time to think about cleaning and wrapping the wiring and painting chassis I thought id leave it for another time making it twice as hard
I removed the battery tray itself leaving the tray support on 4 legs, i wanted to keep and as much of the legs as possible took pics all round and measurements from chassis
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The battery tray leg that goes onto the engine mount had to go to get the engine in, this was cut off with thin grinder disc
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I used the old diesel clutch , the 200tdi plate (on left ) wont fit as input splines are different
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Aligning the 200 to get it engaged on gearbox was an absolute pig tilting engine and gearbox with jacks and bits of wood after 2 days I bought one of these after work and got it in before me tea
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