dag019
Well-Known Member
Well I have spent far more time than I would like to admit trying to make a good wiper cover and still ended up with something that I will be looking to replace in time but I do now have one that will do and I am happy enough with for now until I find a good quality replacement. I ended up with two wiper covers one which had been hacked about and had holes dirlled through it, and one that was very very rusty so I set about making the two into one.
The first thing I did was remove the foam vinyl covers which was far easier than I was expecting it to be so I was able to easily reuse the good cover that had not had holes drilled in it.
This then allowed me to begin the laborious task of drilling out the spot welds. I had initially though I might weld them back together but quickly gave up with that idea so used a 5mm drill so I could rivet back together the pieces.
This then gave me a top piece that was complete and had not been hacked about, and a lower corner piece that had not completely rusted though.
A coat of paint and some rivets later and I had a complete shell that I could recover and not have gaping holes everywhere and the plastic trim piece to cover the wiper rack would fit into.
I then refitted the foam cover and glues the edges only down with impact adhesive. This should hold well enough for the length of time that I will have it in the vehicle as I will be looking to replace with a better one when I find one. On fitting there is a slight gap between the flat side and the lower dash/heater duct, and the little lug does not appear to be long enough to engage, but I do not know if that is because I am mixing parts form lots of different vehicles or because my repair work was not quit accurate enough. either way it will do for now and is secure enough I am not worried. I now am just waiting for delivery of the top plastic rail and the dash is complete.
The first thing I did was remove the foam vinyl covers which was far easier than I was expecting it to be so I was able to easily reuse the good cover that had not had holes drilled in it.
This then allowed me to begin the laborious task of drilling out the spot welds. I had initially though I might weld them back together but quickly gave up with that idea so used a 5mm drill so I could rivet back together the pieces.
This then gave me a top piece that was complete and had not been hacked about, and a lower corner piece that had not completely rusted though.
A coat of paint and some rivets later and I had a complete shell that I could recover and not have gaping holes everywhere and the plastic trim piece to cover the wiper rack would fit into.
I then refitted the foam cover and glues the edges only down with impact adhesive. This should hold well enough for the length of time that I will have it in the vehicle as I will be looking to replace with a better one when I find one. On fitting there is a slight gap between the flat side and the lower dash/heater duct, and the little lug does not appear to be long enough to engage, but I do not know if that is because I am mixing parts form lots of different vehicles or because my repair work was not quit accurate enough. either way it will do for now and is secure enough I am not worried. I now am just waiting for delivery of the top plastic rail and the dash is complete.