I've been offered a known good IRD from a facelift 1.8 for £125. I might just grab it to save hassle.
Sounds like daylight robbery. The scrappies are full of dead K series FL1's
Offer them £50. They should take your hand off for it
 
Got a bit of a clash between the K series thermostat and the gearbox. I can't remember what the bracket on the front of the gearbox is for.
20241115_180254297.JPG
 
The engine has moved nearer to the right inner wing a fair bit
20241115_180433577.JPG


which has pushed the A/C compressor quite near to some metal
20241115_180409802.JPG


but it's not actually touching. If anyone has a 1.8 with A/C please post a picture of how the compressor pulley looks compared to the shell.
 
Got a bit of a clash between the K series thermostat and the gearbox. I can't remember what the bracket on the front of the gearbox is for.
Could use the pre 2001 thermostat that sits in the back of the engine instead?
 
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If I turn the bottom hose the other way around, so the corner nearer to the rad and further from the thermost, and can kind of force it all to fit. The reason for this distortion is that the metal pipe that goes over the top of the gearbox had to be bent up a couple of centimetres.

20241116_152634548.JPG


this might be good enough just to start the engine maybe a short test drive, but I can't leave it like that.

This is how the transmission cooler sits

20241116_163103757.JPG


If anyone with a V6 could confirm if I have the pipes the right way round?

The mounting bracket will need modification though because it bolts to an engine that's no longer there. It would have been easier to fabricate with an engine / transmission on the floor but I didn't realise.

20241116_162940904.JPG
 
also, I have no idea how to correctly plumb in the transmission cooler. There's no diagram of the V6 cooling system in the Haynes manual, and I don't really understand how the external thermostat arrangement works. The pipe diameter looks somewhat similar to the hoses that go to the heater matrix, but, does water still go through the heater matrix when the heater controls are set to full cold? Also I guess that a heater matrix is supposed to receive hot water from the engine, whilst, I suppose that I want the transmission cooler to get cold water from the bottom of the radiator?

Should I be splitting the bottom rad into two smaller ones with one path going through the trans cooler, and then rejoining them before feeding into the thermostat? But then that wouldn't help it warm up would it, because nothing goes through the rad until the thermostat opens?
 
If I turn the bottom hose the other way around, so the corner nearer to the rad and further from the thermost, and can kind of force it all to fit. The reason for this distortion is that the metal pipe that goes over the top of the gearbox had to be bent up a couple of centimetres.

20241116_152634548.JPG


this might be good enough just to start the engine maybe a short test drive, but I can't leave it like that.

This is how the transmission cooler sits

20241116_163103757.JPG


If anyone with a V6 could confirm if I have the pipes the right way round?

The mounting bracket will need modification though because it bolts to an engine that's no longer there. It would have been easier to fabricate with an engine / transmission on the floor but I didn't realise.

20241116_162940904.JPG

Sorry I can't answer any of your questions but I have this if it is any help.

IMG_20241117_175032200.jpg
IMG_20241117_175048221.jpg


I bought it years ago for either an MGF or a K series FL1 but can't remember which. Either way if you can use it your welcome to it.
 
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