Don't blame you not reading it!Forgive me, as i have not read all of your thread, but i had an issue with oil comming from my 300tdi turbo, into the intercooler, and then the engine.
I tried the bottle trick, but the bottle was clean.
Swapped the turbo - still leaked.
Turned out the pipe from the base of the cyclone downward was blocked, so the engine was pressurising, and forcing oil through the (good) turbo seals.
I understand a blocked turbo drain can also do this, but, in my engines case, it was the cyclone hose.
Unblocked hose, and all was good.
Again, appologies if this i not 100% relevant - i have not read the previou 51 pages...
That's interesting. What was blocking your pipe? I've got a new one on there, so it should be ok.
So, your blocked pipe was causing your oil pressure to go so high that the turbo seals couldn't hold it?