Well, I've listed all of the parts, tools, services and consumables involved in the engine rebuild. ( I might have missed a few items) I remember
@neilly asking about it. To save you looking down to the bottom I've spent £1,805
That said it's probably good value for a reconditioned engine including new water pump, oil rotor, timing belt, clutch and turbo. Plus, a fair bit was spent on the tools required which I will now have for a long time to use on future maintenance. Though, hopefully, I won't need the engine stand for a while
I recorded the costs in a spreadsheet, but it loses the format copying it in to the website so the column aren't lined up I'm afraid. There are four columns
Part Name, unit
Cost,
No Off,
Total Cost.
PART Name
COST No Off TOTAL COST
Pistons and Rings £55.80 4 £223.20
Bearing set -Mains £27.00 1 £27.00
Bearing set -Conrods £23.40 1 £23.40
Bearing set camshaft £23.40 1 £23.40
Thrust washer £7.20 1 £7.20
Inlet valve £5.70 4 £22.80
Exhaust valve £5.70 4 £22.80
cylinder head gasket £16.82 1 £16.82
Cylinder head bolts £30.00 1 £30.00
Fuel Injectors £175.00 1 £175.00
valve caps £19.08 1 £19.08
core plug £0.89 6 £5.34
gasket set top (Elring) £42.00 1 £42.00
gasket set bottom (Elring) £50.54 1 £50.54
Rear oil seal £42.30 1 £42.30
Aux Drive Belt £15.05 1 £15.05
Hylomar instant gasket (tube) £11.86 1 £11.86
Clutch kit £128.49 1 £128.49
Oil pump spring £18.17 1 £18.17
Water pump £30.60 1 £30.60
Oil pump rotor kit £30.00 1 £30.00
Timing belt kit £64.99 1 £64.99
rebore, head skim, valve lapping £196.00 1 £196.00
spill pipe kit £23.00 1 £23.00
polyurethene pipe £6.00 1 £6.00
oil filter £5.00 2 £10.00
oil £5.00 12 £60.00
Torque angle gauge £8.99 1 £8.99
Piston ring compressor £6.49 1 £6.49
Piston ring pliers £5.69 1 £5.69
300Tdi Timing tool kit £19.99 1 £19.99
Dial test gauge £15.29 1 £15.29
wire wheels £20.00 1 £20.00
feeler gauges £4.44 1 £4.44
feeler gauges angled £4.94 1 £4.94
autosol £3.99 1 £3.99
viscous fan spanner £7.19 1 £7.19
breaker bar £12.20 1 £12.20
Valve spring compressor £8.39 1 £8.39
27mm impact socket £5.95 1 £5.95
15mm wall drive socket £2.80 1 £2.80
EGR Blanking kit £10.44 1 £10.44
gun gum £3.99 1 £3.99
Beam torque wrench £11.90 1 £11.90
engine block paint £7.99 1 £7.99
Turbo 300Tdi £240.00 1 £240.00
Brake cleaner £13.99 1 £13.99
Brake cleaner applicator £18.88 1 £18.88
engine stand £46.98 1 £46.98
£1,805.56