DIFFLOCK66
Well-Known Member
- Posts
- 3,249
- Location
- Chipping, Lancashire
..or how to spend an full afternoon & a bit of evening in the sun! :crutch: I'm tired, my arms and fingers hurt and I need some more Swarfega! 
Here's the start of the project:-
New serpentine belt, new drop links, new anti roll bar bushes, new bump stop.
The nesting place for the new belt - no one told me it'd be a tricky as a snake on crack to fit, especially seeing as I was not removing the viscous fan!
The old belt had just started to de-laminate and had cracks in its ribs
The new belt whizzing along happily as it should! But, oh the pain of skinned forearms feeding the belt around the pulleys whilst hanging on to a 3/8 socket wrench on the tensioner. I hadn't got a short enough extension to use my breaker bar
Plus, despite being of the correct size, the belt did need some persuading over the last pulley; I chose the ACE bypass pulley, not sure if there's a better option whilst hanging on to the aforementioned socket wrench with one hand 
On to the drop links. Pictured is one of the new links I fitted last week (I'd had them a few months in anticipation of sorting them before the MOT). These links are rubbish! Perhaps it's a bad batch? I don't know, but as soon as the Disco's weight operated on the bar, the ball joint attached directly to the bar opened up
ound:
I'm going to contact the supplier on ebay, and I'll see if they'd had any returns etc. Didn't cost much 

Here's the part number RPO223:-
Here's the new NEW one fitted:-
In good old Haynes tradition, the other side is just a repeat of this one!
On to the anti roll bar bushes. Out with the old:-
In with the new:-
Bloody Hell!Trying to get the clamps back into position after fitting the new bushes almost lead me to despair. I ended up jacking the anti roll bar up to the extent it was taking quite a bit of weight off the front wheels in order to allow the clamp bolts enough purchase for me to tighten the buggers up! :crutch::crutch: I must have been doing summat wrong
Where's the new bump stop you ask? Sod that for now!
My upper body has had enough of a workout, and lying on the ground might have done my back some good.. maybe.. 
Here's the start of the project:-
New serpentine belt, new drop links, new anti roll bar bushes, new bump stop.

The nesting place for the new belt - no one told me it'd be a tricky as a snake on crack to fit, especially seeing as I was not removing the viscous fan!

The old belt had just started to de-laminate and had cracks in its ribs


The new belt whizzing along happily as it should! But, oh the pain of skinned forearms feeding the belt around the pulleys whilst hanging on to a 3/8 socket wrench on the tensioner. I hadn't got a short enough extension to use my breaker bar

On to the drop links. Pictured is one of the new links I fitted last week (I'd had them a few months in anticipation of sorting them before the MOT). These links are rubbish! Perhaps it's a bad batch? I don't know, but as soon as the Disco's weight operated on the bar, the ball joint attached directly to the bar opened up

Here's the part number RPO223:-

Here's the new NEW one fitted:-

In good old Haynes tradition, the other side is just a repeat of this one!
On to the anti roll bar bushes. Out with the old:-


In with the new:-


Bloody Hell!Trying to get the clamps back into position after fitting the new bushes almost lead me to despair. I ended up jacking the anti roll bar up to the extent it was taking quite a bit of weight off the front wheels in order to allow the clamp bolts enough purchase for me to tighten the buggers up! :crutch::crutch: I must have been doing summat wrong
Where's the new bump stop you ask? Sod that for now!