Just replacing my fuel sender on my 300TDI and the plastic pipe on the old one snapped as I tried to undo the fuel connection.
Looking at it away from the vehicle I don't see how it would have been possible to undo it without the pipe snapping, particularly as it took a fair bit of effort to undo the union anyway!
So now, the might seem a daft question, but the union had a small brass-like olive in it and of course the Britpart replacement kit didn't include a replacement, so is it ok to just cut the pipe and shove it onto the new sender with a pipe clip round it?
Also, and just in case anyone else is doing this (or thinking of doing it), beware of the baffle plate and the fuel return pipe(?) inside the tank which both do their very best to get in the way of the float and pick-up pipe as you struggle to get it in!! I found it best to take it back out and shine a torch into the tank so I could see where these obstacles were, and then try again with more success
Looking at it away from the vehicle I don't see how it would have been possible to undo it without the pipe snapping, particularly as it took a fair bit of effort to undo the union anyway!
So now, the might seem a daft question, but the union had a small brass-like olive in it and of course the Britpart replacement kit didn't include a replacement, so is it ok to just cut the pipe and shove it onto the new sender with a pipe clip round it?
Also, and just in case anyone else is doing this (or thinking of doing it), beware of the baffle plate and the fuel return pipe(?) inside the tank which both do their very best to get in the way of the float and pick-up pipe as you struggle to get it in!! I found it best to take it back out and shine a torch into the tank so I could see where these obstacles were, and then try again with more success