L322 Electrical issues: Suspension & Starter

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GladystheL322

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Kent
I was just driving down the m25 when I got the dreaded “air suspension inactive” message… Thankfully, each spring looked inflated okay so I drove back home.

Fault reader stated a strange air suspension code: “Too much force on front axle”.

So I cleared the code, restarted the engine, and now the front of the car has raised itself as high as possible. Height mode selector won’t allow the car to drop to normal height.

Compressor was replaced recently, and reservoir is filling to a healthy 11 bar. All four ride-height sensors have also been replaced within last year (bought from JGS4x4). Strangely enough, along with this issue the car won’t also now won’t start (turn over). It started again once after clearing the fault, then I power/cycled the battery and nada. When engaging the ignition there is no attempt by the engine to start! Now this starter issue has happened a few times before in the past couple of months but generally just turning back to off position and attempting to start again fixes the issue. When the starter motor is engaged the engine starts no problem (within 1 second). This is the first time it’s completely refusing to start, and weird air suspension issue on top.

My thoughts:
- Battery is low? I’ll check voltage tomorrow morning. Battery is around 2 years old and was a cheap Amazon Prime job so I wouldn’t be surprised. could this explain both issues if it’s interfering with the electronics?
- Starter Motor? Poor connection or unit just dead? Not sure how that affects the air suspension.
- Ignition housing? Poor contacts on the ignition system perhaps, seems to be a problem. Again, not sure if this affects the air suspension
- Some computer/ECU issue? Causing the air suspension to go haywire and the starter not engaging too.

Any help would be massively appreciated, thanks!

L322 2002 TDI 3.0 diesel
 
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Check your battery voltage first you want a minimum of 12.5v and how big is the battery with an l322 especially if yours is a Vogue trim model you want the biggest battery with the biggest AH and CCA you can get an mf31 is good 120ah 1000cca
next is to check you engine earth cable which is passenger side by the engine mount they are known to corrode you can gheck this by using a jump lead from the battery - to the engine and see what you get.
 
I was just driving down the m25 when I got the dreaded “air suspension inactive” message… Thankfully, each spring looked inflated okay so I drove back home.

Fault reader stated a strange air suspension code: “Too much force on front axle”.

So I cleared the code, restarted the engine, and now the front of the car has raised itself as high as possible. Height mode selector won’t allow the car to drop to normal height.

Compressor was replaced recently, and reservoir is filling to a healthy 11 bar. All four ride-height sensors have also been replaced within last year (bought from JGS4x4). Strangely enough, along with this issue the car won’t also now won’t start (turn over). It started again once after clearing the fault, then I power/cycled the battery and nada. When engaging the ignition there is no attempt by the engine to start! Now this starter issue has happened a few times before in the past couple of months but generally just turning back to off position and attempting to start again fixes the issue. When the starter motor is engaged the engine starts no problem (within 1 second). This is the first time it’s completely refusing to start, and weird air suspension issue on top.

My thoughts:
- Battery is low? I’ll check voltage tomorrow morning. Battery is around 2 years old and was a cheap Amazon Prime job so I wouldn’t be surprised. could this explain both issues if it’s interfering with the electronics?
- Starter Motor? Poor connection or unit just dead? Not sure how that affects the air suspension.
- Ignition housing? Poor contacts on the ignition system perhaps, seems to be a problem. Again, not sure if this affects the air suspension
- Some computer/ECU issue? Causing the air suspension to go haywire and the starter not engaging too.

Any help would be massively appreciated, thanks!

L322 2002 TDI 3.0 diesel
As per your thoughts,if the battery is suspect then the MF 31-1000 from Battery Megastore is recommended,no affiliation just a happy customer. Also worth checking your earth leads especially the one from the engine to chassis,may be worth putting a jump lead from the negative post on the battery the to the engine and see if it makes a difference.Welcome :D
 
Okay thank you very much for all the info and replies! Here is an update:

Managed to start car no problem around 4 times today, battery reads 14.6 V when engine is started and around 12.23 V when off. Engine ground lead mirrors these voltages (i.e. potentiometer probes on + terminal of battery and ground lead contact) so I think grounding cable is okay.

As for the air suspension issues, did short drive (air definitely in springs), and noticed front two springs riding very high (47 mm on front left and 65 mm on front right according to code scanner). Ride height selector status is “invalid” with code scanner. Attempted to raise to off-road mode and both front and rear raised up. Attempted to lower, rear went down, but front went up slight higher? Now, attempting to select access mode or off-road mode has no effect it seems jammed in these higher positions.

Beginning to think the air suspension and engine starting issue are separate issues but just came together with bad timing?

Battery is a 95Ah battery so will upgrade ASAP to recommended. I suspect front sensors are in bad condition? I went through my personal service log of upgrades/repairs and noticed I replaced all 4 with dubious-aftermarket, and then the rear two again with higher quality aftermarket (JGS4x4). I would happily replace with the original BMW sensors (despite their cost) I just couldn’t find them for myself to buy (only through a garage). The original aftermarket rear sensors had a similar earlier this year where one side was raising prominently and wouldn’t lower.

Any more suggestions welcome! Thank you again for all the help so far the two folks that responded
 
12.23v is low so worth sticking on a charger for a bit, until you get the new one anyway.
Did you recallibrate the suspension after you changed the sensors?
 
At 12.23v engine off as you start the motor the volts will drop down even more and that will throw all sorts of ecu`s to fault, as mentioned above charge the battery up over night and see what it ready after half an hour from charge stopping, a good battery should read 12.8v.
 
I agree with the others, battery is low and small for the car. MF31-1000 from Battery Megastore is the business. No affiliation but I have three of them and they really have been good.
 
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