Blood, sweat & beers ! 1984 Defender 90 restoration

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Lower dash cleaned up small repair done to lower edge, then rust converted and sprayed. Made a new lid out of 1.6mm galv sheet cut shaped drilled and sprayed. Foam all cleaned ready to be stuck on tomorrow when the high temp contact adhesive turns up. Then its 4 way stretch vinyl time , that should be fun !
 

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Re shaped the foam backing then stuck it back onto the steel panel using high temp contact adhesive, all the gaps filled with fire resistant expanding foam. Will trim it back and sand smooth tomorrow once its fully cured.
I’ve retrimmed over the old vinyl on the upper dash as it was well stuck on and smooth. Used 4 way stretch and high temp spray contact adhesive and hey presto!
 

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Bit of filler to smooth out the dash, vinyl cut to size ready to glue.
 

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Ok so theres more glue on my hands than there is in the tin bit aftet some stretching, pulling and pushing I’m pleased with the results, unfortunately the glue reacted slightly with the expanding foam and theres a slight dip where I’ve filled in the speaker hole. unfortunately I cant do anything about that but wouldn’t use foam again, think I’d use fibre fill and skim it with filler.
 

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Ok so theres more glue on my hands than there is in the tin bit aftet some stretching, pulling and pushing I’m pleased with the results, unfortunately the glue reacted slightly with the expanding foam and theres a slight dip where I’ve filled in the speaker hole. unfortunately I cant do anything about that but wouldn’t use foam again, think I’d use fibre fill and skim it with filler.

Can you gently push it up from underneath ? Maybe glue a thick card under to stop it sinking when it warms in the summer ...
 
Whooooohoooo! Galvanized bits are back and looking bloody amazing! Apparently theres an extra levy on the standard galvanising service its called the silver service 😂 , or in this case a tip !
 

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Its starting to look like Christmas everywhere you go … Shiney landy bits adorne the man cave ! Very happy with the quality, a few hours of cleaning with a flap disc, few holes to re threaded and jobs a goodun!
 

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Driving down to Herford tomorrow afternoon with my youngest William then off to the Malvern landrover show on Saturday for some retail therapy \ spares hunt… heard they have a good autojumble have armed myself with a highlight pen and a long list.
 
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