4x4 Problems

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N

N8Dogg

Guest
I have a 1997 Dodge ram 1500. My truck is doing some weird things when I put
it in 4 wheel drive. First thing I noticed(this isn't my big concern
because I've seen other trucks do this) was that when it's in 4 and I'm
turning at a slow speed or a sharp turn, it's really jerky and kinda makes a
popping noise. My big concern though is lately I hear a grinding noise.
Seems like it's coming from the front of the truck. I can "feel" it too.
It seems to be really bad when I'm going slower, but when I'm cruising it
seems to get a lot better. I've checked my fluid in the transfer case and
the diffs. The drive shafts look ok. Anyone have any suggestions?

Thanks
Nathan
[email protected]


 
http://www.ramchargercentral.com/

Try this site, anyone with a mopar is on it. some here should have a answer
for you


89redrc



"N8Dogg" <[email protected]> wrote in message
news:[email protected]...
> I have a 1997 Dodge ram 1500. My truck is doing some weird things when I

put
> it in 4 wheel drive. First thing I noticed(this isn't my big concern
> because I've seen other trucks do this) was that when it's in 4 and I'm
> turning at a slow speed or a sharp turn, it's really jerky and kinda makes

a
> popping noise. My big concern though is lately I hear a grinding noise.
> Seems like it's coming from the front of the truck. I can "feel" it too.
> It seems to be really bad when I'm going slower, but when I'm cruising it
> seems to get a lot better. I've checked my fluid in the transfer case and
> the diffs. The drive shafts look ok. Anyone have any suggestions?
>
> Thanks
> Nathan
> [email protected]
>
>



 
Markus wrote:
>
> http://www.ramchargercentral.com/
>
> Try this site, anyone with a mopar is on it. some here should have a answer
> for you
>
> 89redrc
>
> "N8Dogg" <[email protected]> wrote in message
> news:[email protected]...
> > I have a 1997 Dodge ram 1500. My truck is doing some weird things when I

> put
> > it in 4 wheel drive. First thing I noticed(this isn't my big concern
> > because I've seen other trucks do this) was that when it's in 4 and I'm
> > turning at a slow speed or a sharp turn, it's really jerky and kinda makes

> a
> > popping noise. My big concern though is lately I hear a grinding noise.
> > Seems like it's coming from the front of the truck. I can "feel" it too.
> > It seems to be really bad when I'm going slower, but when I'm cruising it
> > seems to get a lot better. I've checked my fluid in the transfer case and
> > the diffs. The drive shafts look ok. Anyone have any suggestions?


Assuming a part time 4WD system, this is normal driveline binding. While normal, its not something you want to do, it puts a
lot of stress and strain on the transmission, transfer case, driveshafts, axles, etc. Hopefully the tires slip before things
get too bound up.

--
Roger
 
Roger Brown wrote:
> Markus wrote:
>
>>http://www.ramchargercentral.com/
>>
>>Try this site, anyone with a mopar is on it. some here should have a answer
>>for you
>>
>>89redrc
>>
>>"N8Dogg" <[email protected]> wrote in message
>>news:[email protected]...
>>
>>>I have a 1997 Dodge ram 1500. My truck is doing some weird things when I

>>
>>put
>>
>>>it in 4 wheel drive. First thing I noticed(this isn't my big concern
>>>because I've seen other trucks do this) was that when it's in 4 and I'm
>>>turning at a slow speed or a sharp turn, it's really jerky and kinda makes

>>
>>a
>>
>>>popping noise. My big concern though is lately I hear a grinding noise.
>>>Seems like it's coming from the front of the truck. I can "feel" it too.
>>>It seems to be really bad when I'm going slower, but when I'm cruising it
>>>seems to get a lot better. I've checked my fluid in the transfer case and
>>>the diffs. The drive shafts look ok. Anyone have any suggestions?

>
>
> Assuming a part time 4WD system, this is normal driveline binding. While normal, its not something you want to do, it puts a
> lot of stress and strain on the transmission, transfer case, driveshafts, axles, etc. Hopefully the tires slip before things
> get too bound up.
>

Maybe he has done it *too* often (and on pavement) and has damaged
something - causing the grinding.

 
Dude - why are you engaging it in the dry - at least it sounds like you are.
(if you aren't I apologize) The 4x4 is "part time" that means no center
differential. It is locked. On the dry you will have axle windup (at least
that is what us old timers called it) and popping is the least of your
concern - broken gears or more likely shafts are what you should worry
about. My grandpa had a saying: Drive where you are going in 2-wheel drive.
If you get stuck, put it in 4-wheel drive - and then go home cause you drove
somewhere you shouldn't have. (Grandpa wasn't real adventurous). But the
theory holds. Put it in 4-wheel only if you are stuck or pretty damned sure
you are gonna be. On a dry surface, yous askin for truble.

"N8Dogg" <[email protected]> wrote in message
news:[email protected]...
> I have a 1997 Dodge ram 1500. My truck is doing some weird things when I

put
> it in 4 wheel drive. First thing I noticed(this isn't my big concern
> because I've seen other trucks do this) was that when it's in 4 and I'm
> turning at a slow speed or a sharp turn, it's really jerky and kinda makes

a
> popping noise. My big concern though is lately I hear a grinding noise.
> Seems like it's coming from the front of the truck. I can "feel" it too.
> It seems to be really bad when I'm going slower, but when I'm cruising it
> seems to get a lot better. I've checked my fluid in the transfer case and
> the diffs. The drive shafts look ok. Anyone have any suggestions?
>
> Thanks
> Nathan
> [email protected]
>
>



 
Well, the only reason I was engaging it in the dry is because I knew the
last time I used it(last winter)
there was something wrong with it. I figured now would be a good time to
try and get it fixed (before winter hits again)
Turns out it's the Transfer case. I now get to decided if it's better to
fix it, or to just replace it. So far it looks
like I can get a reconditioned TC for about what it's gonna cost to get it
fixed if not cheaper.

N8


"Don" <[email protected]> wrote in message
news:e1R7b.24731$n94.24337@fed1read04...
> Dude - why are you engaging it in the dry - at least it sounds like you

are.
> (if you aren't I apologize) The 4x4 is "part time" that means no center
> differential. It is locked. On the dry you will have axle windup (at

least
> that is what us old timers called it) and popping is the least of your
> concern - broken gears or more likely shafts are what you should worry
> about. My grandpa had a saying: Drive where you are going in 2-wheel

drive.
> If you get stuck, put it in 4-wheel drive - and then go home cause you

drove
> somewhere you shouldn't have. (Grandpa wasn't real adventurous). But the
> theory holds. Put it in 4-wheel only if you are stuck or pretty damned

sure
> you are gonna be. On a dry surface, yous askin for truble.
>
> "N8Dogg" <[email protected]> wrote in message
> news:[email protected]...
> > I have a 1997 Dodge ram 1500. My truck is doing some weird things when I

> put
> > it in 4 wheel drive. First thing I noticed(this isn't my big concern
> > because I've seen other trucks do this) was that when it's in 4 and I'm
> > turning at a slow speed or a sharp turn, it's really jerky and kinda

makes
> a
> > popping noise. My big concern though is lately I hear a grinding noise.
> > Seems like it's coming from the front of the truck. I can "feel" it

too.
> > It seems to be really bad when I'm going slower, but when I'm cruising

it
> > seems to get a lot better. I've checked my fluid in the transfer case

and
> > the diffs. The drive shafts look ok. Anyone have any suggestions?
> >
> > Thanks
> > Nathan
> > [email protected]
> >
> >

>
>



 
OK - Good reason...

I assume then, that it was making the same noise last year??? Can you
share what went wrong with the transfer case - they are usually (at least
from my experience) pretty reliable (at least in the part time 4wd mode).
Are you sure it was making the same noise in slippery conditions - such as
snow. Not trying to insult you here - so don't get ****ed or anything. I
just know that I've gotten quite a few 4wd stuck in snow (usually with a
snow mobile trailer attached) in places that sane people would not have
gone. Gotten some pretty odd noises but mostly odd smells. Don't know to
this day if it was the transfer case or the spinning tires - but that was
about 100k miles ago and the damn things is still going strong. Hate to have
you spend money on something that may not be broken is all. Let us know what
it turns out to be.

Good luck,
Papa Don

"N8Dogg" <[email protected]> wrote in message
news:ZFS7b.416200$uu5.75468@sccrnsc04...
> Well, the only reason I was engaging it in the dry is because I knew the
> last time I used it(last winter)
> there was something wrong with it. I figured now would be a good time to
> try and get it fixed (before winter hits again)
> Turns out it's the Transfer case. I now get to decided if it's better to
> fix it, or to just replace it. So far it looks
> like I can get a reconditioned TC for about what it's gonna cost to get it
> fixed if not cheaper.
>
> N8
>
>
> "Don" <[email protected]> wrote in message
> news:e1R7b.24731$n94.24337@fed1read04...
> > Dude - why are you engaging it in the dry - at least it sounds like you

> are.
> > (if you aren't I apologize) The 4x4 is "part time" that means no center
> > differential. It is locked. On the dry you will have axle windup (at

> least
> > that is what us old timers called it) and popping is the least of your
> > concern - broken gears or more likely shafts are what you should worry
> > about. My grandpa had a saying: Drive where you are going in 2-wheel

> drive.
> > If you get stuck, put it in 4-wheel drive - and then go home cause you

> drove
> > somewhere you shouldn't have. (Grandpa wasn't real adventurous). But

the
> > theory holds. Put it in 4-wheel only if you are stuck or pretty damned

> sure
> > you are gonna be. On a dry surface, yous askin for truble.
> >
> > "N8Dogg" <[email protected]> wrote in message
> > news:[email protected]...
> > > I have a 1997 Dodge ram 1500. My truck is doing some weird things when

I
> > put
> > > it in 4 wheel drive. First thing I noticed(this isn't my big concern
> > > because I've seen other trucks do this) was that when it's in 4 and

I'm
> > > turning at a slow speed or a sharp turn, it's really jerky and kinda

> makes
> > a
> > > popping noise. My big concern though is lately I hear a grinding

noise.
> > > Seems like it's coming from the front of the truck. I can "feel" it

> too.
> > > It seems to be really bad when I'm going slower, but when I'm cruising

> it
> > > seems to get a lot better. I've checked my fluid in the transfer case

> and
> > > the diffs. The drive shafts look ok. Anyone have any suggestions?
> > >
> > > Thanks
> > > Nathan
> > > [email protected]
> > >
> > >

> >
> >

>
>



 
I'm sure it was the same noise, and I'm sure it wasn't a good one. I also
know that it is definitely the transfer case. I'm not sure quite yet what
exactly it is, but I've checked everything on the truck related to the 4
wheel drive except opening up the front diff and the transfer case. Another
thing that kinda gave it away is when I checked the fluid in the t case,
it's totally full of metal shavings. Now, if that's not a bad sign, I don't
know what is. I'm not sure what exactly it needs, but unless the parts are
going to be next to nothing, I can pick up a remanufactured one for not a
lot more then what the labor is going to cost me to get mine fixed, and
considering it's probably going to be 2 or 3 moths before I can get it
fixed, it's probably only going to get worse.

Nate


"Don" <[email protected]> wrote in message
news:doa8b.25081$n94.7507@fed1read04...
> OK - Good reason...
>
> I assume then, that it was making the same noise last year??? Can you
> share what went wrong with the transfer case - they are usually (at least
> from my experience) pretty reliable (at least in the part time 4wd mode).
> Are you sure it was making the same noise in slippery conditions - such as
> snow. Not trying to insult you here - so don't get ****ed or anything. I
> just know that I've gotten quite a few 4wd stuck in snow (usually with a
> snow mobile trailer attached) in places that sane people would not have
> gone. Gotten some pretty odd noises but mostly odd smells. Don't know to
> this day if it was the transfer case or the spinning tires - but that was
> about 100k miles ago and the damn things is still going strong. Hate to

have
> you spend money on something that may not be broken is all. Let us know

what
> it turns out to be.
>
> Good luck,
> Papa Don
>
> "N8Dogg" <[email protected]> wrote in message
> news:ZFS7b.416200$uu5.75468@sccrnsc04...
> > Well, the only reason I was engaging it in the dry is because I knew the
> > last time I used it(last winter)
> > there was something wrong with it. I figured now would be a good time

to
> > try and get it fixed (before winter hits again)
> > Turns out it's the Transfer case. I now get to decided if it's better

to
> > fix it, or to just replace it. So far it looks
> > like I can get a reconditioned TC for about what it's gonna cost to get

it
> > fixed if not cheaper.
> >
> > N8
> >
> >
> > "Don" <[email protected]> wrote in message
> > news:e1R7b.24731$n94.24337@fed1read04...
> > > Dude - why are you engaging it in the dry - at least it sounds like

you
> > are.
> > > (if you aren't I apologize) The 4x4 is "part time" that means no

center
> > > differential. It is locked. On the dry you will have axle windup (at

> > least
> > > that is what us old timers called it) and popping is the least of your
> > > concern - broken gears or more likely shafts are what you should worry
> > > about. My grandpa had a saying: Drive where you are going in 2-wheel

> > drive.
> > > If you get stuck, put it in 4-wheel drive - and then go home cause you

> > drove
> > > somewhere you shouldn't have. (Grandpa wasn't real adventurous). But

> the
> > > theory holds. Put it in 4-wheel only if you are stuck or pretty

damned
> > sure
> > > you are gonna be. On a dry surface, yous askin for truble.
> > >
> > > "N8Dogg" <[email protected]> wrote in message
> > > news:[email protected]...
> > > > I have a 1997 Dodge ram 1500. My truck is doing some weird things

when
> I
> > > put
> > > > it in 4 wheel drive. First thing I noticed(this isn't my big

concern
> > > > because I've seen other trucks do this) was that when it's in 4 and

> I'm
> > > > turning at a slow speed or a sharp turn, it's really jerky and kinda

> > makes
> > > a
> > > > popping noise. My big concern though is lately I hear a grinding

> noise.
> > > > Seems like it's coming from the front of the truck. I can "feel" it

> > too.
> > > > It seems to be really bad when I'm going slower, but when I'm

cruising
> > it
> > > > seems to get a lot better. I've checked my fluid in the transfer

case
> > and
> > > > the diffs. The drive shafts look ok. Anyone have any suggestions?
> > > >
> > > > Thanks
> > > > Nathan
> > > > [email protected]
> > > >
> > > >
> > >
> > >

> >
> >

>
>



 
Ok! First OUCH!!! Sorry to hear that. The metal shavings don't sound good.
No pun intended - seriously - usually this doesn't happen unless you are
inclinded to run it in 4wd on dry pavement - don't laugh - an awful lot of
soccer moms (not that I'm saying you are - don't get upset ) run 4wd's in
full 4wd drive mode when they take their little precious's to their soccer
practice if it happens to sprinkle.
I went back to check your old messages - a '97 shouldn't be self-destructing
on you. Did you take it to a Jiffy lube or equal and they changed your lube
to something they shouldn't have? Did you run it for extended periods (or
(again - so offense here to the fairer sex) you wife/significant
other/partner/etc (see even us old fats have learned all the new PC terms)
for an extended time when they shouldn't have?)
They will all make noise and vibration, etc when in 4wd on dry cause
somewhere there has to be something slipping - usually the tires do it.
Hell, my Ford does it when in 2WD if I crank the wheels too far on dry
pavement. But it usually ain't gonna do damage unless engaged for an
extended period. Have you changed the tires to some monster ones that won't
slip? I also assume a '97 ain't got a whole buncha miles on it - I forot to
ask you that before.
Do you do a lot of driving in semi-slippery conditions - partial snow/ice?
I wouldn't worry about opening up the front d - unless you changed it for a
limited slip.
The problem sounds like it is in the T-case. You didn't say how you saw the
metal shavings in the T-case. You may want to go ahead and take the plunge
and open 'er up - there aren't that many parts - and you will get some first
hand experience.
Sorry I've rambled on so long Nate, I've been trying to figure out what the
H could have caused it - I'm not really a Dodge man - but I've never known
anyone to have them come apart like this.
If you open it up or have more info that might shed some light on it, let us
know. I'm sure even if this dumb old fart ain't got the answer, someone in
here might be able to help you.
Good luck, Nate - sorry I don't have an answer.
Papa (and perhaps senile) Don


"N8Dogg" <[email protected]> wrote in message
news:xPa8b.420597$Ho3.66975@sccrnsc03...
> I'm sure it was the same noise, and I'm sure it wasn't a good one. I also
> know that it is definitely the transfer case. I'm not sure quite yet what
> exactly it is, but I've checked everything on the truck related to the 4
> wheel drive except opening up the front diff and the transfer case.

Another
> thing that kinda gave it away is when I checked the fluid in the t case,
> it's totally full of metal shavings. Now, if that's not a bad sign, I

don't
> know what is. I'm not sure what exactly it needs, but unless the parts

are
> going to be next to nothing, I can pick up a remanufactured one for not a
> lot more then what the labor is going to cost me to get mine fixed, and
> considering it's probably going to be 2 or 3 moths before I can get it
> fixed, it's probably only going to get worse.
>
> Nate
>
>
> "Don" <[email protected]> wrote in message
> news:doa8b.25081$n94.7507@fed1read04...
> > OK - Good reason...
> >
> > I assume then, that it was making the same noise last year??? Can you
> > share what went wrong with the transfer case - they are usually (at

least
> > from my experience) pretty reliable (at least in the part time 4wd

mode).
> > Are you sure it was making the same noise in slippery conditions - such

as
> > snow. Not trying to insult you here - so don't get ****ed or anything.

I
> > just know that I've gotten quite a few 4wd stuck in snow (usually with a
> > snow mobile trailer attached) in places that sane people would not have
> > gone. Gotten some pretty odd noises but mostly odd smells. Don't know

to
> > this day if it was the transfer case or the spinning tires - but that

was
> > about 100k miles ago and the damn things is still going strong. Hate to

> have
> > you spend money on something that may not be broken is all. Let us know

> what
> > it turns out to be.
> >
> > Good luck,
> > Papa Don
> >
> > "N8Dogg" <[email protected]> wrote in message
> > news:ZFS7b.416200$uu5.75468@sccrnsc04...
> > > Well, the only reason I was engaging it in the dry is because I knew

the
> > > last time I used it(last winter)
> > > there was something wrong with it. I figured now would be a good time

> to
> > > try and get it fixed (before winter hits again)
> > > Turns out it's the Transfer case. I now get to decided if it's better

> to
> > > fix it, or to just replace it. So far it looks
> > > like I can get a reconditioned TC for about what it's gonna cost to

get
> it
> > > fixed if not cheaper.
> > >
> > > N8
> > >
> > >
> > > "Don" <[email protected]> wrote in message
> > > news:e1R7b.24731$n94.24337@fed1read04...
> > > > Dude - why are you engaging it in the dry - at least it sounds like

> you
> > > are.
> > > > (if you aren't I apologize) The 4x4 is "part time" that means no

> center
> > > > differential. It is locked. On the dry you will have axle windup

(at
> > > least
> > > > that is what us old timers called it) and popping is the least of

your
> > > > concern - broken gears or more likely shafts are what you should

worry
> > > > about. My grandpa had a saying: Drive where you are going in

2-wheel
> > > drive.
> > > > If you get stuck, put it in 4-wheel drive - and then go home cause

you
> > > drove
> > > > somewhere you shouldn't have. (Grandpa wasn't real adventurous).

But
> > the
> > > > theory holds. Put it in 4-wheel only if you are stuck or pretty

> damned
> > > sure
> > > > you are gonna be. On a dry surface, yous askin for truble.
> > > >
> > > > "N8Dogg" <[email protected]> wrote in message
> > > > news:[email protected]...
> > > > > I have a 1997 Dodge ram 1500. My truck is doing some weird things

> when
> > I
> > > > put
> > > > > it in 4 wheel drive. First thing I noticed(this isn't my big

> concern
> > > > > because I've seen other trucks do this) was that when it's in 4

and
> > I'm
> > > > > turning at a slow speed or a sharp turn, it's really jerky and

kinda
> > > makes
> > > > a
> > > > > popping noise. My big concern though is lately I hear a grinding

> > noise.
> > > > > Seems like it's coming from the front of the truck. I can "feel"

it
> > > too.
> > > > > It seems to be really bad when I'm going slower, but when I'm

> cruising
> > > it
> > > > > seems to get a lot better. I've checked my fluid in the transfer

> case
> > > and
> > > > > the diffs. The drive shafts look ok. Anyone have any

suggestions?
> > > > >
> > > > > Thanks
> > > > > Nathan
> > > > > [email protected]
> > > > >
> > > > >
> > > >
> > > >
> > >
> > >

> >
> >

>
>



 
Thanks for your help Don. I know I have done nothing to this truck for it
to do this. I did buy the truck brand new with a whopping 5 miles on it.
It's got about 70k on now. Like I said, I know that I haven't driven it in
a way to cause this, although there was a period for maybe a year or so that
my parents used this truck. Now, I know my dad is smart enough how to drive
it, and since my mom was the one who used it the most, I'm not sure if she
even knew how to put in 4x4. The thing that I'm really not sure of is the
fact that I has 3 teenage siblings that had access to this truck. One was
my brother who wouldn't surprise me if he spend a little time ragging on it
if he got a hold of it, but my parents know this too so I'm not sure if he
had much of a chance. Now, on the other hand, I have twin sisters who
probably drove it fairly often, and though I'm not too worried about them, I
do know how teenage boys can be if there chicky has a nice rice, and I don't
want to brag, but this a damn nice truck. So if they let some dude drive
it, there is no telling what my baby went through. Anyway, I found the
metal shavings by taking out the fill plug and sticking the ol finger in.
It's that bad. Now, I've had my share of tinkering around on things(I'm
originally from and grew up in SW Kansas) and I've been tempted to open her
up and take a look, but I've never seen the inside of a transfer case and I
didn't want to cross a point of no return, since this is my only mode of
transportation. I'm just kinda looking for a worse case scenario on what
parts might cost me. I think I said earlier, I got an estimate to get it
rebuilt for 350 labor. They didn't mention what parts would/could run. I
know I could take it out and take it in myself, maybe saving a little bit of
labor. I've seen some online places selling rebuilt ones for $750 I believe
and give me $350 back for mine. That looks like maybe the way to go really,
unless parts for mine aren't going to run much. I still need to call some
salvage yards and price a used one, that should be cheaper yet(you'd think)
Anyway, thanks for you help and anything else you can help with is greatly
appreciated.

Nate



"Don" <[email protected]> wrote in message
news:kSu8b.27745$n94.2968@fed1read04...
> Ok! First OUCH!!! Sorry to hear that. The metal shavings don't sound

good.
> No pun intended - seriously - usually this doesn't happen unless you are
> inclinded to run it in 4wd on dry pavement - don't laugh - an awful lot of
> soccer moms (not that I'm saying you are - don't get upset ) run 4wd's in
> full 4wd drive mode when they take their little precious's to their soccer
> practice if it happens to sprinkle.
> I went back to check your old messages - a '97 shouldn't be

self-destructing
> on you. Did you take it to a Jiffy lube or equal and they changed your

lube
> to something they shouldn't have? Did you run it for extended periods (or
> (again - so offense here to the fairer sex) you wife/significant
> other/partner/etc (see even us old fats have learned all the new PC terms)
> for an extended time when they shouldn't have?)
> They will all make noise and vibration, etc when in 4wd on dry cause
> somewhere there has to be something slipping - usually the tires do it.
> Hell, my Ford does it when in 2WD if I crank the wheels too far on dry
> pavement. But it usually ain't gonna do damage unless engaged for an
> extended period. Have you changed the tires to some monster ones that

won't
> slip? I also assume a '97 ain't got a whole buncha miles on it - I forot

to
> ask you that before.
> Do you do a lot of driving in semi-slippery conditions - partial snow/ice?
> I wouldn't worry about opening up the front d - unless you changed it for

a
> limited slip.
> The problem sounds like it is in the T-case. You didn't say how you saw

the
> metal shavings in the T-case. You may want to go ahead and take the

plunge
> and open 'er up - there aren't that many parts - and you will get some

first
> hand experience.
> Sorry I've rambled on so long Nate, I've been trying to figure out what

the
> H could have caused it - I'm not really a Dodge man - but I've never known
> anyone to have them come apart like this.
> If you open it up or have more info that might shed some light on it, let

us
> know. I'm sure even if this dumb old fart ain't got the answer, someone

in
> here might be able to help you.
> Good luck, Nate - sorry I don't have an answer.
> Papa (and perhaps senile) Don
>
>
> "N8Dogg" <[email protected]> wrote in message
> news:xPa8b.420597$Ho3.66975@sccrnsc03...
> > I'm sure it was the same noise, and I'm sure it wasn't a good one. I

also
> > know that it is definitely the transfer case. I'm not sure quite yet

what
> > exactly it is, but I've checked everything on the truck related to the 4
> > wheel drive except opening up the front diff and the transfer case.

> Another
> > thing that kinda gave it away is when I checked the fluid in the t case,
> > it's totally full of metal shavings. Now, if that's not a bad sign, I

> don't
> > know what is. I'm not sure what exactly it needs, but unless the parts

> are
> > going to be next to nothing, I can pick up a remanufactured one for not

a
> > lot more then what the labor is going to cost me to get mine fixed, and
> > considering it's probably going to be 2 or 3 moths before I can get it
> > fixed, it's probably only going to get worse.
> >
> > Nate
> >
> >
> > "Don" <[email protected]> wrote in message
> > news:doa8b.25081$n94.7507@fed1read04...
> > > OK - Good reason...
> > >
> > > I assume then, that it was making the same noise last year??? Can

you
> > > share what went wrong with the transfer case - they are usually (at

> least
> > > from my experience) pretty reliable (at least in the part time 4wd

> mode).
> > > Are you sure it was making the same noise in slippery conditions -

such
> as
> > > snow. Not trying to insult you here - so don't get ****ed or

anything.
> I
> > > just know that I've gotten quite a few 4wd stuck in snow (usually with

a
> > > snow mobile trailer attached) in places that sane people would not

have
> > > gone. Gotten some pretty odd noises but mostly odd smells. Don't

know
> to
> > > this day if it was the transfer case or the spinning tires - but that

> was
> > > about 100k miles ago and the damn things is still going strong. Hate

to
> > have
> > > you spend money on something that may not be broken is all. Let us

know
> > what
> > > it turns out to be.
> > >
> > > Good luck,
> > > Papa Don
> > >
> > > "N8Dogg" <[email protected]> wrote in message
> > > news:ZFS7b.416200$uu5.75468@sccrnsc04...
> > > > Well, the only reason I was engaging it in the dry is because I knew

> the
> > > > last time I used it(last winter)
> > > > there was something wrong with it. I figured now would be a good

time
> > to
> > > > try and get it fixed (before winter hits again)
> > > > Turns out it's the Transfer case. I now get to decided if it's

better
> > to
> > > > fix it, or to just replace it. So far it looks
> > > > like I can get a reconditioned TC for about what it's gonna cost to

> get
> > it
> > > > fixed if not cheaper.
> > > >
> > > > N8
> > > >
> > > >
> > > > "Don" <[email protected]> wrote in message
> > > > news:e1R7b.24731$n94.24337@fed1read04...
> > > > > Dude - why are you engaging it in the dry - at least it sounds

like
> > you
> > > > are.
> > > > > (if you aren't I apologize) The 4x4 is "part time" that means no

> > center
> > > > > differential. It is locked. On the dry you will have axle windup

> (at
> > > > least
> > > > > that is what us old timers called it) and popping is the least of

> your
> > > > > concern - broken gears or more likely shafts are what you should

> worry
> > > > > about. My grandpa had a saying: Drive where you are going in

> 2-wheel
> > > > drive.
> > > > > If you get stuck, put it in 4-wheel drive - and then go home cause

> you
> > > > drove
> > > > > somewhere you shouldn't have. (Grandpa wasn't real adventurous).

> But
> > > the
> > > > > theory holds. Put it in 4-wheel only if you are stuck or pretty

> > damned
> > > > sure
> > > > > you are gonna be. On a dry surface, yous askin for truble.
> > > > >
> > > > > "N8Dogg" <[email protected]> wrote in message
> > > > > news:[email protected]...
> > > > > > I have a 1997 Dodge ram 1500. My truck is doing some weird

things
> > when
> > > I
> > > > > put
> > > > > > it in 4 wheel drive. First thing I noticed(this isn't my big

> > concern
> > > > > > because I've seen other trucks do this) was that when it's in 4

> and
> > > I'm
> > > > > > turning at a slow speed or a sharp turn, it's really jerky and

> kinda
> > > > makes
> > > > > a
> > > > > > popping noise. My big concern though is lately I hear a

grinding
> > > noise.
> > > > > > Seems like it's coming from the front of the truck. I can

"feel"
> it
> > > > too.
> > > > > > It seems to be really bad when I'm going slower, but when I'm

> > cruising
> > > > it
> > > > > > seems to get a lot better. I've checked my fluid in the

transfer
> > case
> > > > and
> > > > > > the diffs. The drive shafts look ok. Anyone have any

> suggestions?
> > > > > >
> > > > > > Thanks
> > > > > > Nathan
> > > > > > [email protected]
> > > > > >
> > > > > >
> > > > >
> > > > >
> > > >
> > > >
> > >
> > >

> >
> >

>
>



 
Nate, it would help if you would read the tag on the back of the tc
and tell us which one you have. Being a Dodge, it's probably a New
Process box and probably a part-time similar to the NP-231, but
details would help. The price for rebuilt sounds about like what
re-built 231's go for.

Suggestion: go to the dealer and see if you can take a look at the
service manual for that box. It's probably a simple 2-speed gear box
with a chain drive for the front end. Hardest parts about it are 1.
getting it out, 2. splitting the case with that long seam, 3. keeping
track of the springs, pads, and such. Definitely don't try to work on
it w/o a GOOD manual, but it's not rocket science or auto tranny level
work by any means - no jigs or special guages.

Unless it's something simple like a bad chain/sproket, the $400 net is
probably pretty fair versus the parts cost.

On Sat, 13 Sep 2003 09:09:13 UTC "N8Dogg" <[email protected]>
wrote:

> Thanks for your help Don. I know I have done nothing to this truck for it
> to do this. I did buy the truck brand new with a whopping 5 miles on it.
> It's got about 70k on now. Like I said, I know that I haven't driven it in
> a way to cause this, although there was a period for maybe a year or so that
> my parents used this truck. Now, I know my dad is smart enough how to drive
> it, and since my mom was the one who used it the most, I'm not sure if she
> even knew how to put in 4x4. The thing that I'm really not sure of is the
> fact that I has 3 teenage siblings that had access to this truck. One was
> my brother who wouldn't surprise me if he spend a little time ragging on it
> if he got a hold of it, but my parents know this too so I'm not sure if he
> had much of a chance. Now, on the other hand, I have twin sisters who
> probably drove it fairly often, and though I'm not too worried about them, I
> do know how teenage boys can be if there chicky has a nice rice, and I don't
> want to brag, but this a damn nice truck. So if they let some dude drive
> it, there is no telling what my baby went through. Anyway, I found the
> metal shavings by taking out the fill plug and sticking the ol finger in.
> It's that bad. Now, I've had my share of tinkering around on things(I'm
> originally from and grew up in SW Kansas) and I've been tempted to open her
> up and take a look, but I've never seen the inside of a transfer case and I
> didn't want to cross a point of no return, since this is my only mode of
> transportation. I'm just kinda looking for a worse case scenario on what
> parts might cost me. I think I said earlier, I got an estimate to get it
> rebuilt for 350 labor. They didn't mention what parts would/could run. I
> know I could take it out and take it in myself, maybe saving a little bit of
> labor. I've seen some online places selling rebuilt ones for $750 I believe
> and give me $350 back for mine. That looks like maybe the way to go really,
> unless parts for mine aren't going to run much. I still need to call some
> salvage yards and price a used one, that should be cheaper yet(you'd think)
> Anyway, thanks for you help and anything else you can help with is greatly
> appreciated.
>



--
Will Honea <[email protected]>
 
Thanks for your help Don. I know I have done nothing to this truck for it
to do this. I did buy the truck brand new with a whopping 5 miles on it.
It's got about 70k on now. Like I said, I know that I haven't driven it in
a way to cause this, although there was a period for maybe a year or so that
my parents used this truck. Now, I know my dad is smart enough how to drive
it, and since my mom was the one who used it the most, I'm not sure if she
even knew how to put in 4x4. The thing that I'm really not sure of is the
fact that I has 3 teenage siblings that had access to this truck. One was
my brother who wouldn't surprise me if he spend a little time ragging on it
if he got a hold of it, but my parents know this too so I'm not sure if he
had much of a chance. Now, on the other hand, I have twin sisters who
probably drove it fairly often, and though I'm not too worried about them, I
do know how teenage boys can be if there chicky has a nice rice, and I don't
want to brag, but this a damn nice truck. So if they let some dude drive
it, there is no telling what my baby went through. Anyway, I found the
metal shavings by taking out the fill plug and sticking the ol finger in.
It's that bad. Now, I've had my share of tinkering around on things(I'm
originally from and grew up in SW Kansas) and I've been tempted to open her
up and take a look, but I've never seen the inside of a transfer case and I
didn't want to cross a point of no return, since this is my only mode of
transportation. I'm just kinda looking for a worse case scenario on what
parts might cost me. I think I said earlier, I got an estimate to get it
rebuilt for 350 labor. They didn't mention what parts would/could run. I
know I could take it out and take it in myself, maybe saving a little bit of
labor. I've seen some online places selling rebuilt ones for $750 I believe
and give me $350 back for mine. That looks like maybe the way to go really,
unless parts for mine aren't going to run much. I still need to call some
salvage yards and price a used one, that should be cheaper yet(you'd think)
Anyway, thanks for you help and anything else you can help with is greatly
appreciated.

Nate



"Don" <[email protected]> wrote in message
news:kSu8b.27745$n94.2968@fed1read04...
> Ok! First OUCH!!! Sorry to hear that. The metal shavings don't sound

good.
> No pun intended - seriously - usually this doesn't happen unless you are
> inclinded to run it in 4wd on dry pavement - don't laugh - an awful lot of
> soccer moms (not that I'm saying you are - don't get upset ) run 4wd's in
> full 4wd drive mode when they take their little precious's to their soccer
> practice if it happens to sprinkle.
> I went back to check your old messages - a '97 shouldn't be

self-destructing
> on you. Did you take it to a Jiffy lube or equal and they changed your

lube
> to something they shouldn't have? Did you run it for extended periods (or
> (again - so offense here to the fairer sex) you wife/significant
> other/partner/etc (see even us old fats have learned all the new PC terms)
> for an extended time when they shouldn't have?)
> They will all make noise and vibration, etc when in 4wd on dry cause
> somewhere there has to be something slipping - usually the tires do it.
> Hell, my Ford does it when in 2WD if I crank the wheels too far on dry
> pavement. But it usually ain't gonna do damage unless engaged for an
> extended period. Have you changed the tires to some monster ones that

won't
> slip? I also assume a '97 ain't got a whole buncha miles on it - I forot

to
> ask you that before.
> Do you do a lot of driving in semi-slippery conditions - partial snow/ice?
> I wouldn't worry about opening up the front d - unless you changed it for

a
> limited slip.
> The problem sounds like it is in the T-case. You didn't say how you saw

the
> metal shavings in the T-case. You may want to go ahead and take the

plunge
> and open 'er up - there aren't that many parts - and you will get some

first
> hand experience.
> Sorry I've rambled on so long Nate, I've been trying to figure out what

the
> H could have caused it - I'm not really a Dodge man - but I've never known
> anyone to have them come apart like this.
> If you open it up or have more info that might shed some light on it, let

us
> know. I'm sure even if this dumb old fart ain't got the answer, someone

in
> here might be able to help you.
> Good luck, Nate - sorry I don't have an answer.
> Papa (and perhaps senile) Don
>
>
> "N8Dogg" <[email protected]> wrote in message
> news:xPa8b.420597$Ho3.66975@sccrnsc03...
> > I'm sure it was the same noise, and I'm sure it wasn't a good one. I

also
> > know that it is definitely the transfer case. I'm not sure quite yet

what
> > exactly it is, but I've checked everything on the truck related to the 4
> > wheel drive except opening up the front diff and the transfer case.

> Another
> > thing that kinda gave it away is when I checked the fluid in the t case,
> > it's totally full of metal shavings. Now, if that's not a bad sign, I

> don't
> > know what is. I'm not sure what exactly it needs, but unless the parts

> are
> > going to be next to nothing, I can pick up a remanufactured one for not

a
> > lot more then what the labor is going to cost me to get mine fixed, and
> > considering it's probably going to be 2 or 3 moths before I can get it
> > fixed, it's probably only going to get worse.
> >
> > Nate
> >
> >
> > "Don" <[email protected]> wrote in message
> > news:doa8b.25081$n94.7507@fed1read04...
> > > OK - Good reason...
> > >
> > > I assume then, that it was making the same noise last year??? Can

you
> > > share what went wrong with the transfer case - they are usually (at

> least
> > > from my experience) pretty reliable (at least in the part time 4wd

> mode).
> > > Are you sure it was making the same noise in slippery conditions -

such
> as
> > > snow. Not trying to insult you here - so don't get ****ed or

anything.
> I
> > > just know that I've gotten quite a few 4wd stuck in snow (usually with

a
> > > snow mobile trailer attached) in places that sane people would not

have
> > > gone. Gotten some pretty odd noises but mostly odd smells. Don't

know
> to
> > > this day if it was the transfer case or the spinning tires - but that

> was
> > > about 100k miles ago and the damn things is still going strong. Hate

to
> > have
> > > you spend money on something that may not be broken is all. Let us

know
> > what
> > > it turns out to be.
> > >
> > > Good luck,
> > > Papa Don
> > >
> > > "N8Dogg" <[email protected]> wrote in message
> > > news:ZFS7b.416200$uu5.75468@sccrnsc04...
> > > > Well, the only reason I was engaging it in the dry is because I knew

> the
> > > > last time I used it(last winter)
> > > > there was something wrong with it. I figured now would be a good

time
> > to
> > > > try and get it fixed (before winter hits again)
> > > > Turns out it's the Transfer case. I now get to decided if it's

better
> > to
> > > > fix it, or to just replace it. So far it looks
> > > > like I can get a reconditioned TC for about what it's gonna cost to

> get
> > it
> > > > fixed if not cheaper.
> > > >
> > > > N8
> > > >
> > > >
> > > > "Don" <[email protected]> wrote in message
> > > > news:e1R7b.24731$n94.24337@fed1read04...
> > > > > Dude - why are you engaging it in the dry - at least it sounds

like
> > you
> > > > are.
> > > > > (if you aren't I apologize) The 4x4 is "part time" that means no

> > center
> > > > > differential. It is locked. On the dry you will have axle windup

> (at
> > > > least
> > > > > that is what us old timers called it) and popping is the least of

> your
> > > > > concern - broken gears or more likely shafts are what you should

> worry
> > > > > about. My grandpa had a saying: Drive where you are going in

> 2-wheel
> > > > drive.
> > > > > If you get stuck, put it in 4-wheel drive - and then go home cause

> you
> > > > drove
> > > > > somewhere you shouldn't have. (Grandpa wasn't real adventurous).

> But
> > > the
> > > > > theory holds. Put it in 4-wheel only if you are stuck or pretty

> > damned
> > > > sure
> > > > > you are gonna be. On a dry surface, yous askin for truble.
> > > > >
> > > > > "N8Dogg" <[email protected]> wrote in message
> > > > > news:[email protected]...
> > > > > > I have a 1997 Dodge ram 1500. My truck is doing some weird

things
> > when
> > > I
> > > > > put
> > > > > > it in 4 wheel drive. First thing I noticed(this isn't my big

> > concern
> > > > > > because I've seen other trucks do this) was that when it's in 4

> and
> > > I'm
> > > > > > turning at a slow speed or a sharp turn, it's really jerky and

> kinda
> > > > makes
> > > > > a
> > > > > > popping noise. My big concern though is lately I hear a

grinding
> > > noise.
> > > > > > Seems like it's coming from the front of the truck. I can

"feel"
> it
> > > > too.
> > > > > > It seems to be really bad when I'm going slower, but when I'm

> > cruising
> > > > it
> > > > > > seems to get a lot better. I've checked my fluid in the

transfer
> > case
> > > > and
> > > > > > the diffs. The drive shafts look ok. Anyone have any

> suggestions?
> > > > > >
> > > > > > Thanks
> > > > > > Nathan
> > > > > > [email protected]
> > > > > >
> > > > > >
> > > > >
> > > > >
> > > >
> > > >
> > >
> > >

> >
> >

>
>



 
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